1941 Machine Shop Tools Lathe Mill Jigs Fixtures Foundry Gear Cutting

US $710

  • Lakewood, Ohio, United States
  • Feb 24th
1941 MACHINE SHOP TOOLS LATHE MILL JIGS FIXTURES FOUNDRY GEAR CUTTING      This is a 568 page, 5 3/4” x 8 1/2”, hardcover book titled The New Encyclopedia of Machine Shop Practice.   The book was edited by George W. Barnwell Professor of Production Practice Stevens Institute of Technology and was copyrighted and published in 1941.   This is a First Edition.   This is a comprehensive book written with no introduction nor preface, just non-stop information with excellent line drawn illustrations throughout the text to impart as much information as possible.  Few corners were cut in the things that were manufactured when this book was written as the bottom line was more about quality than profit and this book was written with the same objective.   The book includes twenty six chapters.  Chapter titles and subtitles are:   Bench Work – Filing - Cut of the teeth ; Shape and Cross Section ; Beginners' Faults ; Drilling – Types of Drill ; The Morse Twist Drill ; Twist Drill Terms ; Drill Faults ; Laying Out ; Drill Post and Ratchet ; Working the Drill ; Reaming – Reaming Blind Holes ; Cutting Metal – Types of Blade ; Fine and Coarse Blades ; Other Hand-Saws for Metal ; Avoiding Broken Blades ; Straight and Bent Snips ; Chiseling Sheet metal ; Grinding and Re-Tempering.   Riveting – Considerations of Design ; Cutting Screw-Threads ; - Using Dies ; Pitch Gauges ; Clearance Sizes ; Vises and Vise Work – Mounting a Vise ; Quick-Release Arrangements.  Metals in Engineering Production – Metals and Their Uses ; Restricting Impurities ; Choosing Material  ; Heat Resistance ; Specification Details ; Tensile Strength ; Alloys ; Cast Iron – Uses of Wrought Iron ; Buying Pig Iron ; Importance of Carbon ; The Hard Spot ; High Strength Iron ; The Meehanite Process ; Why Nickel is Used ; Medium-Nickel Irons ; Chromium and Silicon ; Heat Treatment of Cast Iron ; Wrought Iron and Steel – Cast Steel ; Definitions of Steel ; Mild and Medium Steels ; Grain of Steel ; Effects of Alloying Elements in Steel ; Case-Hardening ; Hardening Carbon Steel ; Alloy Steels ; Tool Steels ; Stainless Steels ; Valves ; Non-Ferrous metals – Manganese Bronze ; Temper-Hardening ; Uses of Copper ; Cupro-Nickel Alloys ; Aluminum ; High-Strength Alloys ; Powder Metallurgy.  The Lathe – General Construction ; Principal Parts of the Lathe ; Adjusting the Speed ; Back Gearing ; Economizing Effort ; Bevel-Gears ; Multi-Change Gears ; Nut-Box Mechanism ; Tool-Posts ;  Adjustable Tool-Posts ; Rapid Tool-Setting ; Handle-Operated Turrets ; Varying Feed Rates ; Safety Devices ; Function of the Tailstock ; Insuring Stability ; Lathe Lubrication ; Running Tests ; Adjusting the Bearings.  Metal Turning – High-Speed Steel ; Cutting Angles ; Grinding ; Tungsten-Carbide ; Brazing Cemented-Carbides ; Lapping ; Disposal of Cuttings ; Speed Changes ; The Best Speeds ; Lathe Chucks ; Power-Operated Chucks ; Use of the Mandrel ; Special Centers and Shaft Supports ; Shoulder Turning ; Button- and Disc-Setting ; Uses of Oil ; Supply of Coolant ; Turret Lathes – Use of Soft-Jawed Chuck ; The Chuck-Jaws ; Turret Lathe Tools ; Adjustment of Rollers ; Roller Steadies ; Parting Tools ; Threading Operations ; Operating the Head ; Circular Chasers ; Automatic Lathes – Feeds on Automatic Lathes ; Automatic Screw Machines ; Lay-Out Tools. Thread-Cutting – American Standard Thread Form ; The American Standard Pipe Thread ; Acme Thread ; The Whitworth Thread ; Square Thread ; Buttress Thread ; Change Gears ; Gear Arrangement ; Swing Frame ; Replacing Change Gears ; Mechanism of Box Nut ; Threading an American Standard Bolt ; Example of Cutting an Acme Thread Screw and Nut ; Machining the Nut ; Screw-Cutting Attachments ; Withdrawing the Tool ; Automatic Screw Cutting.  Taper-Turning, Knurling, and Other Uses of the Lathe – Tool Setting ; Offsetting Tailstock ; Boring-Machine Spindle ; Trial Settings ; Using Taper Gauge ; Drunken Threads ; Setting the Attachment ; Use of Reamers ; Forming ; Knurling ; Other Uses of the Lathe – Relieving ; Chasing Arm ; Hand-Finishing Threads ; Spinning ; Method of Procedure ; Use of Back-Stick ; Grinding Lathe-Centers ; Dividing Methods ; Gear-Cutting ; Special Types of Lathes ; Using the Turret ; How the Tools Operate.   Milling and Grinding – Milling – Types of Millers ; Speed and Feed ; Depth of Cut ; Measuring Cutting Speed ; Holding the Work ; Adjusting the Cutter ; Examining the Machine ; Choosing the Cutter ; Improved Chip Clearance ; Form-Relieved Cutters ; Hand of the Cutter ; How to Grind Cutters ; Why Cutters are Polished ; Tooth Contour ; Cutting Slots ; Lubricating Cutters ; Climb Milling ; Milling Threads ; Varying Cutter Angles ; Choice of Machine ; Cone Drive ; Gear Drive ; Indexing ; Grinding – Uses of Grinding ; Main Types of Grinders ; Centerless Grinders ; Internal Grinders ; Cylindrical Grinding ; The Machine ; Internal Grinding ; Disc Grinders ; Centerless Grinding ; Drive and Speed ; Material of Wheels ; Special Materials ; Variety of Wheels ; Bonding Agents ; Rubber-Bonded Wheels ; Choosing Wheel Speed ; Using Dead Centers ; Machine Adjustment  ; Dressing the Wheel ; Precision Work ; Grinding Taps and Broaches ;  Special Machine Tools – Broaching – Lubrication and Cooling ; Pull and Push Types ; Choosing Steel for Broaches ; When Broaching is Advisable ; Cutting Keyways ; Broach Teeth ; Planning, Shaping, and Profiling – Advantages of Shaping Machines ; Draw-Cut Machine ; Holding Devices ; Planing Lining Plates ; Tending the Shaping Machine ; Length of Stroke ; Profiling a Plain Ring ; Special Machine Tools and Machine Attachments – Roll Turning ; Operations Involved ; Automatic Tappers ; Engraving Machines ; Electric Etcher ; Magnetic Chucks ; Contending with Some of the Difficulties ; One-Piece Construction ; Construction of Chuck ; Planing and Milling ; Use of Supporting Blocks ; Magnetic Holding ; Setting Up the Work ; Testing a Chuck ; Circular Magnetic Chucks ; Adjusting Carbons ; Taper Attachments ; Automatic Turning Forms. Gears and Gear-Cutting – Types of Gears ; Helical Gears ; Bevel Gears ; Ratios of Gear Trains ; Selecting Change-Gears ; Definitions ; Pressure Angles ; Systems of Pitch Measurements ; Generation by Pinion-Shaped Cutter ; Generation by Hobbing ; Form-Cutting of Gears ; Cutting bevel Gears ; Generation of Bevel Gears ; Generation of Spiral Bevel Gears ; Grinding Spur Gears ; Lapping Gear Teeth ; Shaving the Gear Teeth ; Worm Gearing ; Tangential Feed ; Test of Accuracy ; Testing Mounting ; Contact marking ; first Setting ; Materials of Gears ; Steels in Use ; Case-Hardened Steel.  Jigs and Fixtures – Interchanging Parts ; What is a Jig? ; Setting Up Devices ; Use of a Slotted Washer ; Use of Location Points ; System of Standards ; Special Nuts ; Use of Templates ; Toolmakers' Buttons ; A Better Method ; Designing Holed Jigs ; Magnetic Chucks ; Grinding of Curves ; Indexing Fixtures ; Indirect Indexing ; The Index Plate ; Finding the Gear Ratio ; Idler Gears ; Cutting Spirals ; Dividing Turn-Tables ; Adjustable Vise ; A Profile-Milling Feature.  Pressing, Stamping, and Punching – Variety of Machines ; Aids to Speedy Work ; Terms in Common Use ; Piercing and Bending ; Embossing and Coining ; Setting the Dies ; Driving Motors ; Action of the Rams ; A Monster Press ; Press-Tools – Parts of Press-Tools ; Plain Blanking Tools ; Sectional Dies ; Producing Large Quantities ; The Blanking Punch ; Guide-Pillars ; Drawing Tools ; The Double-Action Press ; Reducing the Diameter ; Developing the Blank ; Curling Metals ; Double Bending ; Reproducing Metals ; Hot Pressing ; Punches  and Punching – The Center Punch ; Point Angle of the Punch ; Drifts.  Heat-Treatment of Metals – Softening Steel ; Through-Hardness ; Hardness Testing ; Rockwell Testing ; Heat-Treatment ; Normalizing ; Furnaces ; Hardening and tempering – Hardening Tool Steels ; Tempering a Cold Chisel ; Case-Hardening -  Principle of Case-Hardening ; Effect of Various Steels ; Underlying Principles ; Carburizing ; Grain-Growth ; General Case-Hardening Practice ; The Cyanide Process ; Liquid-Bath System ; Avoiding Bad Work ; Cementite ; Nitrogen-Hardening ; Removing the Film ; Hardening Metallic Iron. Welding, Soldering, and Brazing – Electric Welding – Spot Welding ; Butt Welding ; Operating a Butt Welder ; Electric Arc Welding ; Electric Welding Procedure ; Applications of Arc Welding ; Factors Causing Faulty Work ; Protection of the Metal ; Form of Joint ; Flat Surfaces ; Gas Welding – Welding and Cutting Blowpipes ; Forward and Backward Welding ; Vertical Welding ; Work by Two Operators ; Welding Long Seams ; Bronze Welding ; Cast Iron Welding ; Use of Blowpipe ; Aluminum ; Soldering ; Brazing – Preparation for Brazing ; Using a Blowpipe ; Fluxes ; Silver Soldering.   Forging – Hammering Wrought Iron ; Hand-Forging ; The Blacksmith's Tools ;Basic Principles of Drop-Forging ; Construction and Working of Drop-Hammers ; Machine-Forging ; Continuous-Motion Machine.  Foundry Work – An Old-Established Industry ; Molding Sands ; Size and Shape of the Grains ; Some Natural Sands ; Sand Mixtures ; Uses of Coal-Dust ; Moisture Content of Sand ; Facing Sand ; Sand-Mixing Machines ; Core Sand ; Additions to Core Sand ; Parting-Sand ; Facing ; Making the Mold ; Making the Oddside ; Ramming ; Use of Parting-Sand ; Venting ; Cutting the Runner ; Risers ; Cores ; Core-Boxes ; Venting of Cores ; Use of Wax String ; Cods ; Patterns ; Loose Pieces ; Core-Boxes ; Care of Patterns ; Other Types of Molds ; Preparing the Bed ; Loam Molds ; False Oddsides ; Use of Two Oddsides ; Plate Molding ; Provision of Gates ; Use of Snap-Flasks ; Machine Molding ; Hand-Operated Machines ; Straight-Draw Machine ; Use of Two Machines ; Hand turn-Over Machines ; Power-Operated Machines ; Advantages of Air-Machines ; Pneumatic Straight-Draw ; How the Air-Machine Works ; The Jolt-Cylinder ; Turn-Over mechanism ; Hoppers and Conveyors ; Machines for Multiple Molds ; Machine-Molded Gears ; Details of the Machine ; Molding Operations ; Making the Cope ; Mending-Up of Molds ; Cutting Out Soft Spots ; Use of Sprigs ; Permanent Molds ; Melting Iron ; Filling the Cupola ; Lining the Tap-Hole ; Temperature of the Metal ; Pouring the Metal ; Feeding of Molds ; Fettling ; mixing Iron ; Alloying ; Malleable Castings ; Heat of Ladles ; Chilled Castings ; Repairing Damage to Chills ; Glossary of Terms Used in the Foundry.  Measuring and Testing – The Steel Rule ; The Scriber ; Dividers ; The Try-Square ; Hermaphrodite Calipers ; Surface-Gage ; Trammels ; Preparing Work for Marking Off ; Marking Off a Forging ; Marking off a Large Template ; Hints about Radii ; Measuring with Calipers ; The Depth-Gage ; Precision Instruments – The Micrometer ; Construction of the Micrometer ; The Datum Line ; The Ratchet-Stop ; Special Frame Shapes ; Checking for Wear ; The Use of Standards ; Reading the Micrometer ; The “Mental Picture” Method ; Measuring between Limits ; Purchasing a Micrometer ; Special Micrometers ; The Micrometer Depth-Gage ; For measuring Screw Threads ; Measuring Tubes ; For Surface Work ; Measuring Sheet-Metal ; The Vernier ; Reading the Micrometer Vernier ; Types of Vernier Caliper ; Reading the Vernier Caliper ; Adjusting a Vernier Scale ; Purchasing a Vernier ; The Vernier Protractor ; Reading a Vernier Protractor ; Dial Gages ; The Zero Setting ; The Bench Dial-Gage ; Dial-Sheet Gage ; Cylinder Gage ; Thickness Gages – Application of Feeler Gages ; Thread Gages ; Thread Plug Gages ; Operating Plug Gage ; Radius Gages ; Principles of Testing – Vertical Ordinates ; Checking Hole-Centers ; Machine Parallels ; Angle-Plates ; The Combination Square ; The Spirit-Level ; The Plumb-Bob ; Testing with the Surface Gage ; Position of Scriber ; Measuring Hole Depths ; Testing Angles ; The Protractor ; Combination Protractor ; Vernier Protractor ; Optical Types ; The Sine Bar ; Finding Angles by Tangent Tables ; Limits and Clearances ; Shafts and Holes ; System of Limits ; Gaging Holes ; Caliper Snap Gages ; Special Gages ; Slip and Block Gages ; Gage Bars ; Compound Sliding-Table ; Angles and Tapers ; Memory Aids ; Resultant or Compound Angles ; Tapers Calculating Tapers by Angles.  Machine Drawing – Jig-and-Tool Designing ; Draftman's Equipment ; Indication of Materials ; Pipe Thread ; Flats, Squares, and Tapers ; Keys and Keyways ; Limits ; Fits ; Prints from Drawings ; Blueprints ; Black-and-White Prints ; True-to-Scale Prints ; Abbreviations.  Condition – The book includes diagrams, illustrations and tables.  The book is clean and complete.  The dark brown cover cloth with black spine edge print is unfaded.  The cover binding is square and both cover and pages are tightly bound.  Cover cloth wear is present along the edges but is not excessive and is primarily confined to bumped corners.    There are no markings in the book including no previous owners names.  There are no torn, missing, loose, creased or marked pages.   The book is in very good condition.                                     Buyer pays S&H. Payment must be via paypal. Books will be shipped in hardboard packages. When available, shipping may be via media mail. Wherever possible, multiple auction purchases ending the same day, will be combined in a single package with the total shipping cost reduced and adjusted for the combined weight. Click here to see my other auctions
The book includes diagrams, illustrations and tables. The book is clean and complete. The dark brown cover cloth with impressed black spine edge print is unfaded. The cover binding is square and both cover and pages are tightly bound. Cover cloth wear is present along the edges but is not excessive and is primarily confined to bumped corners. There are no markings in the book including no previous owners names. There are no torn, missing, loose, creased or marked pages. The book is in very good condition
Binding Hardcover
Special Attributes 1st Edition, Illustrated
Subject Science & Medicine
Origin American
Topic Engineering
Country/Region of Manufacture United States
Year Printed 1941

Directions

Similar products from Instruction Manuals for Metal Cutting

People who viewed this item also vieved

By clicking "Accept All Cookies", you agree to the storing of cookies on your device to enhance site navigation, analyze site usage, and assist in our marketing efforts.

Accept All Cookies