Johnson Evinrude 1.5hp To 40hp Service Manual 1956 To 1970 Outboard Motor Boat

US $15.97

Saint-Lambert, Quebec, Canada
Jan 30th

Open on mobile:
QR code

JOHNSON/EVINRUDE outboard service manuals in adobe pdf format on CD !!!a repair manual for Johnson Evinrude 1956 to 1970 1-2 Cyl all 1.5hp to 40 Hp, 1+2-cylinder, 2-strokethis cd is 120mb 420 plus pagesEMAIL ME ANY QUESTIONS BELOW: THANKS FOR LOOKING!! contents listed below: 1 SAFETY INTRODUCTION CLEANING, WAXING, AND POLISHING CONTROLLING CORROSION PROPELLERS FUEL SYSTEM LOADING HORSEPOWER FLOTATION EMERGENCY EQUIPMENT COMPASS STEERING ANCHORS MISCELLANEOUS EQUIP MENT BOATING ACCIDENT REPORTS NAVIGATION 2 TUNING INTRODUCTION TUNE-UP SEQUENCE COMPRESSION CHECK SPARK PLUG INSPECTION IGNITION SYSTEM SYNCHRONIZING BATTERY SERVICE CARBURETOR ADJUSTMENTS FUEL PUMPS STARTER AND SOLENOID INTERNAL WIRING HARNESS WATER PUMP CHECK PROPELLER LOWER UNIT BOAT TESTING 3 POWERHEAD INTRODUCTION Theory of Operation CHAPTER ORGANIZATION POWERHEAD DISASSEMBLING HEAD SERVICE REED SERVICE Description Reed Valve Adjustment Cleaning and Service TOP SEAL 3-12 Removal 3-12 BOTTOM SEAL 3-13 Inspection 3-14CENTERING PINS 3-15 MAIN BEARING BOLTS AND CRANKCASE SIDE BOLTS 3-15 CRANKCASE COVER 3-16 Removal 3-16 Cleaning and Inspecting 3-16 CONNECTING RODS AND PISTONS 3-16 Removal 3-17 Disassembly 3-18 Rod Inspection and Service 3-21 Piston and Ring Inspection and Service 3-22 Assembling 3-24 CRANKSHAFT 3-27 Removal 3-27 Cleaning and Inspection 3-27 Assembling 3-28 CYLINDER BLOCK SERVICE 3-28 Honing Procedures 3-29 Assembling 3-30 Piston and Rod Assembly Installation 3-30 Crankshaft Installation Large Horsepower Engines15 hp to 4-0hp 3-33 Crankshaft Installation Small Horsepower Engines 1.5 hp, 5.0 hp, 5.5 hp, 6.0 hp, 9.5 hp 3-35 Crankshaft Installation Small Horsepower Engines 3.0 hp, 4-.0hp, 7.5 hp 3-37 Crankcase Cover Installation 3-38 Main Bearing Bolt and Crankcase Side Bolt Installation 3-39 Bottom Seal Installation 15 hp to 4-0hp Engines 3-39 Exhaust Cover and Bypass Cover Installation 3-4-0 Reed Box Installation 3-4-0 Head Installation 3-4-1 BREAK-IN PROCEDURES 3-4-1 Cleaning 3-11 EXPLODED DRAWINGS 3-4-2 -3-50 4. FUEL INTRODUCTION 4--1 GENERAL CARBURETION INFORMATION 4--1 FUEL SYSTEM 4--4TROUBLESHOOTING 4--4Fuel Pump Tests 4--6 Fuel Line Test 4--7 Testing with Pressure Tank 4--8 Rough Engine Idle 4--10 Excessive Fuel Consumption 4--11 CARBURETORS 4--12 TYPE I CARBURETOR 4--13 Removal and Disassembling 4--13 Cleaning and Inspecting 4--15 Assembling 4--16 CHOKE SYSTEM SERVICE 4--23 Heat/Electric Choke 4--23 All Electric Choke 4--25 Water Choke 4--26 TYPE II CARBURETOR 4--28 Disassembling 4--28 Cleaning and Inspecting 4--31 Assembling 4--33 ASSEMBLING CHOKES TO TYPE II CARBURETORS 4--38 Adjustments 4--42 TYPE III CARBURETORS 4--43 Removal 4--4-3 Cleaning and Inspecting 4--45 Assembling 4--47 Adjustments 4--50 FUEL PUMP SERVICE 4--51 Troubleshooting 4--52 Removal and Repair 4--52 Cleaning and Inspecting 4-54Assembling and Installation 4--54FUEL TANK AND LINE SERVICE 4--57 Disassembling 4--58 Cleaning and Inspecting 4--61 Assembling 4--61 LATE MODEL FUEL TANK SERVICE 4--67 5 IGNITION INTRODUCTION 5-1 SPARK PLUG EVALUATION 5-2 POLARITY CHECK 5-3 WIRING HARNESS 5-4FLYWHEEL MAGNETO IGNITION 5-5 TROUBLESHOOTING 5-6 SERVICING FLYWHEEL MAGNETO IGNITION SYSTEM 5-13 Removal 5-13 Cleaning and Inspecting 5-19 Assembling 5-20 SYNCHRONIZA TION FUEL AND IGNITION SYSTEMS 5-26 Primary Pickup Adjustments and Locations 5-26 6 ELECTRICAL INTRODUCTION 6-1 BATTERIES 6-1 Mar ine Batteries 6-1 Battery Construction 6-2 Battery Location 6-2 Battery Service 6-2 Jumper Cables 6-5 Dual Battery Installation 6-5 GAUGES AND HORNS 6-7 Constant-Voltage System 6-7 SERVICE PROCEDURES 6-7 Temperature Gauges 6-7 Warning Lights Thermomelt Sticks 6-8 FUEL SYSTEM 6-8 Fuel Gauge 6-8 Fuel Gauge Hookup 6-8 Troubleshooting 6-9 TACHOMETER 6-10 HORNS 6-10 ELECTRICAL SYSTEM GENERAL INFORMA TION 6-11 CHARGING CIRCUIT SERVICE 6-12 Troubleshooting 6-12 Generator Service 6-16 Armature Testing 6-17 Cleaning and Inspecting 6-18 Assembling 6-20 CHOKE CIRCUIT SERVICE 6-22 STARTER MOTOR CIRCUIT SERVICE 6-22 Circuit Description 6-22 Starter Motor Description 6-22 Troubleshooting 6-24 Testing 6-25 STARTER DRIVE GEAR SERVICE 6-26 Starter Removal 6-26 Drive Gear Disassembling 6-27 Cleaning and Inspecting 6-27 Assembling Type I Drive 6-28 Disassembling Type II 6-28 Cleaning and Inspecting 6-28 Assembling Type II Drive 6-28 DELCO-REMY SERVICE 6-29 Removal 6-29 Disassembling 6-29 Armature Testing 6-30 Cleaning and Inspecting 6-31 Assembling 6-32 INTRODUCTION 7-1 SHIFT BOXES 7-1 Description 7-1 OLD-STYLE DOUBLE LEVER 7-3 Troubleshooting 7-3 Disassembling 7-4 Cleaning and Inspection 7-5 Assembling 7-5 NEW-STYLE SHIFT LEVER 7-6 Troubleshooting 7-6 Removal 7-8 Disassembling 7-8 Cleaning and Inspecting 7-9 Assembling 7-10 ELECTRIC GEAR BOXES AND SINGLE LEVER CONTROL 7-12 Troubleshooting 7-12 Disassembling 7-14 Cleaning and Inspecting 7-15 Assembling 7-16 PUSH BUTTON SHIFT BOX SERVICE EVINRUDE UNITS ONLY 7-18 Troubleshooting 7-19 Disassembling 7-21 Cleaning and Inspecting 7-22 Assembling 7-22 CABLE END FITTING INSTALLATION AT THE ENGINE END 7-24 8· LOWER UNIT DRAINING LOWER UNIT 8-8 LOWER UNIT SERVICE 1.5 hp to 4.0 hp --NO SHIFT 8-8 Lower Unit Removal 8-9 Water Pump Removal 8-9 Disassembling 8-10 Cleaning and Inspecting 8-11 Assembling 8-13 Water Pump Installation 8-14 Lower Unit Installation 8-15 Filling the Lower Unit 8-16 Propeller Installation 8-16 LOWER UNIT SERVICE MANUAL SHIFT --5 HP TO 25 HP 8-17 Removal 8-19 Water Pump Removal 8-19 Disassembling 8-20 Cleaning and Inspecting 8-22 Assembling 8-28 Water Pump Installation 8-31 Lower Unit Installation 8-33 LOWER UNIT SERVICE MANUAL SHIFT --28 HP TO 40 HP 8-36 Removal 8-37 Water Pump Removal 8-38 Disassem bling 8-38 Cleaning and Inspecting 8-41 Assembling 8-46 Lower Unit Installation 8-50 ELECTROMA TIC LOWER UNIT 8-53 Description 8-53 Troubleshooting 8-53 Removal 8-56 Disassembling 8-57 Cleaning and Inspecting 8-65 Assembling 8-66 Water Pump Installation 8-72 Lower Unit Installation 8-74 9 HAND STARTERS INTRODUCTION Operation TYPE I STAR TER CYLINDER WITH PINION GEAR 5 HP and 6 HP ENGINES 9-3 Starter Rope Replacement 9-4 Removal Installation 9-4 Starter Removal 9-5 Disassembling 9-7 Cleaning and Inspecting 9-7 Assembling 9 HAND STARTERS (CONT) -TYPE I STARTER CYLINDER WITH PINION GEAR ALL 9.5 HP ENGINES 9-11 Starter Rope Replacement 9-11 Removal 9-11 Installation 9-12 Starter Removal 9-12 Cleaning and Inspecting 9-14 Assembling 9-14 Installation 9-15 TYPE II STARTER COIL SPRING WITH SWING ARM DRIVE GEAR 3HP1968 4 HP 1969-70 9-17 Removal 9-17 Disassembling 9-17 Cleaning and Inspecting 9-20 Assembling 9-20 TYPE III STARTER MOUNTED ATOP FLYWHEEL MODEL WITH RETURN SPRINGS 28 HP 1962-63 30 HP1956 35 HP 1957-59 40 HP 1960-63 9-23 Removal 9-24 Cleaning and Inspecting 9-26 Assembling 9-27 Rope Installation 9-29 Starter Installation 9-30 TYPE III STARTER MOUNTED ATOP FLYWHEEL MODEL WITH NO RETURN SPRINGS 28HP1964 33 HP 1965-70 40 HP 1964-70 9-31 Removal 9-32 Cleaning and Inspecting 9-34 Assembling 9-34 Rope Installation 9-37 Starter Installation 9-39 TYPE III STARTER MOUNTED ATOP FLYWHEEL MODEL WITH ONE NYLON PAWL 3 HP 1956-68 5.5 HP 1956-64 7.5 HP 1956-58 10 HP 1956-63 15 HP 1956 18 HP 1956-70 20 HP 1966-70 25 HP 1969-70 9-39 POWERHEAD SPECS A-4 & A-5 TUNE-UP SPECS A-6 to AI0 GEAR OIL CAPACITIES A-ll STARTER MOTOR SPECS A-12 REGULA TOR SPECS A-12 GENERATOR SPECS A-12 CONDENSER SPECS A-13 STAR TER ROPE SPECS A-14 WIRE INDENTIFICATION DIAGRAMS

Condition

Like New :

A book that looks new but has been read. Cover has no visible wear, and the dust jacket (if applicable) is included for hard covers. No missing or damaged pages, no creases or tears, and no underlining/highlighting of text or writing in the margins. May be very minimal identifying marks on the inside cover. Very minimal wear and tear. See the seller’s listing for full details and description of any imperfections.

Seller Notes

“This is a Mailed CD, Not a Book !!!!”