Dukane Iq Series Es Servo Ultrasonic Welding Press System

US $20,000.00

Mount Prospect, Illinois, United States
Jun 9th

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Dukane's patented iQ Servo Welder is the next step in the evolution of ultrasonic welding technology. Combining the efficiency and reliability of a 100% digitally controlled Multi-Core iQ Series power supply with the precision of an advanced servo press, the Dukane Advanced iQ Servo Welder delivers unprecedented repeatability, accuracy and reliability to your ultrasonic bonding process. Dynamic Servo Motion Control Integrated Melt-Match® Technology Robust Rigid Mount Construction Reliable Validation and Calibration Superior data acquisition iQ Servo Advantage iQ Dynamic Servo Motion Control - NO Pneumatics! Integrated all-electric true servo technology eliminates the variability associated with pneumatic press components resulting in improved process repeatability and accuracy. Dynamic Servo Motion Control technology delivers precise control of ultrasonic stack velocity, force and location providing a more optimized and robust process. Repeatable and accurate Servo Motion Control Integrated Melt-Match® Technology Dynamic Velocity Melt Initiation (DVMI™)Precise velocity/force control during initial application of sonic energy allowing for optimization of joint melt initiation. (Patented) Programmable stack velocity and location controlReduction in cycle time. Ideal for integration into automated assembly systems where high precision and reduced variability is desired. Calibration and Validation 100% digital all-electric control simplifies the calibration and validation process. By removing the pneumatic components, validating your ultrasonic welding process has never been easier and is ultimately more reliable. The advanced all electric press and digital control features of the iQ Series welder will assure that your calibration/validation will stay in tolerance for a longer time. This provides more confidence in the welding output between calibration schedules while maintaining system repeatability. Simple calibration procedure - no pneumatic components to adjust Only one device required for calibration (Force Sensor) All other parameters validated (no adjustment - functional tests only - distance, time & velocity) Optional Dukane calibration/certification prior to shipping. Dukane calibration technicians available for on-site calibrations as required iQ GREEN No pneumatics = NO compressed Air! One of the highest cost manufacturing today is associated with energy required to generate compressed air for pneumatic operations. It is estimated that only 50% of the compressed air generated is used for operation; the rest is lost due to leaks and waste. iQ FDA Compliance Multi-level password protection Process change audit history and documentation (FDA part 11) Indexed quick change tool system UDI - Unique Device IdentificationIntegration with barcode scanner and/or laser marker system for FDA documentation. No operator accessible adjustment knobs or controls.Ensures validated process remains unchanged. All mechanical changes require a specific tool. Clean room friendlyNo air exhaust to filter Stainless steel panels

“HMI Package and iQ Explorer II Software Included. Does not include base or granite”

Brand	Dukane
Model	2018.2Q-P7.RL