Dukane/Ultex Ultrasonic Welding System w/ Actuator & Dynamic Process Controller, US $9,999.99 – Picture 0

Dukane/Ultex Ultrasonic Welding System w/ Actuator & Dynamic Process Controller, US $9,999.99 – Picture 1

Dukane/Ultex Ultrasonic Welding System w/ Actuator & Dynamic Process Controller, US $9,999.99 – Picture 2

Dukane/Ultex Ultrasonic Welding System w/ Actuator & Dynamic Process Controller, US $9,999.99 – Picture 3

Dukane/Ultex Ultrasonic Welding System w/ Actuator & Dynamic Process Controller, US $9,999.99 – Picture 4

Dukane/Ultex Ultrasonic Welding System w/ Actuator & Dynamic Process Controller, US $9,999.99 – Picture 5

Dukane/Ultex Ultrasonic Welding System w/ Actuator & Dynamic Process Controller, US $9,999.99 – Picture 6

Dukane/Ultex Ultrasonic Welding System w/ Actuator & Dynamic Process Controller, US $9,999.99 – Picture 7

Dukane/Ultex Ultrasonic Welding System w/ Actuator & Dynamic Process Controller, US $9,999.99 – Picture 8

Dukane/ultex Ultrasonic Welding System W/ Actuator & Dynamic Process Controller

US $9,999.99

Cypress, California, United States
Jan 30th

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Dukane model 4035 Dynamic Process Controller & Ultex model 4035 Ultrasonic Welding System Actuator MSRP $30,000 + This system includes the following components: - One Dukane model 4035 dynamic process system controller/ 40kHz, 350 Watts. (MSRP $14,000+) - One Ultex model 44MA ultrasonic welding actuator (MSRP $16,000 +) - One Ultex bonding tool (horn) - One Ultex internal booster # BU-40M-50 - One Dukane model 43A400 universal adaptor - The following cables: [2] Cables # CU-200-418J / [2] Cables # 200-1203 / [2] Cables # CU-200-418J2 / [2] Cables # 200-615-03M/ and [2] Cables # 200-1104 - Two model 41C28 standard 40KHz probes, used. Additional information regarding the model Dukane model 4035 Dynamic Process Controller: [This is the information from the DPC IV Series Manual, see specific model below for particulars] Intelligent Assembly Solutions DPC IVPlus Dynamic Process ControllerTM (DPC) INTEGRATED PROCESS CONTROL SYSTEM DESIGN • Integrated power supply and process controller saves space, and simplifies setup and operation • Modular component design maximizes product flexibility and cost effectiveness by allowing the selection of various power levels and process control features • System upgradeability allows quick, simple field installation of control and/or user interface features not originally selected • Retrofittable to existing ultrasonic press systems to bring precise process control and monitoring fea- tures to applications already in production The easiest to use, yet most features-rich process controller available! • 19" (48cm) rack mountable version for easy system integration at minimal cost • Universal IEC 320 power cord receptacle accommo- dates most worldwide power requirements • Networking capabilities for multihead and automated systems’ setup and monitoring through a single user interface available • User interface options available for full-screen data entry and parameter viewing • Compatible with current Dukane presses, thrusters, and probes DYNAMIC PROCESS CONTROL • Powerful 32-bit RISC microprocessor addresses more data in less time for superior performance • Real-time, multitasking operating system simultaneously controls and monitors process parameters • One millisecond sample rate samples cycle parameters one thousand times per second on a cycle-by-cycle basis for greater accuracy, consistency, and control • Primary and secondary control functions offer total flexibility in process control, reducing rejects and increas- ing part consistency • Unique Dual Pressure mode increases the clamp force for a better melt during the weld cycle, or a tighter assembly during the hold cycle • For parts requiring more than one assembly operation and more than one set of process parameters, Sequencing mode automatically changes setups after a user-defined number of process cycles • Data sampling mode allows user-selectable sample sizes and intervals for downloading or internal storage of up to 10,000 characteristics • Nonvolatile setup memory stores 25 setups to eliminate repetitive setup procedures and conveniently accommo- date multiple projects • Built-in serial and parallel communications ports for real- time interfacing to external devices such as a printer for permanent documentation, an optional user interface for full-screen display, or another computer for additional data storage or statistical process control (SPC) analysis • Self-diagnostic error messages simplify troubleshooting and correcting setup and programming mistakes FRONT PANEL INTERFACE • Four line by twenty character LCD display shows cycle data and setup information using terms that are easy to understand •Twelve-button keypad with one touch “Hot Keys” makes programming and parameter entry, selection, or modifica- tion fast and easy • System power output indicates normal or possible overload operating condition during the weld cycle The DPC IVPlus lets you control and monitor every major parameter of the weld process faster and more accurately than ever before possible! • Auxiliary outputs provide automation-ready signals, such as ready out, part limit status, in dwell, and part status, for flexible, easy system integration with automated machin- ery and PLCs • Programmable bad part limits indicate all parameters outside the tolerance established for an acceptable part • Programmable suspect part limits indicate parameters in a range that would cause a part to be suspect • User-activated limit indicators label bad and suspect parts on printouts and an optional user interface showing out-of-tolerance parameters • Bad part audible and/or electronic alarm alerts the operator to any reject parts without having to look at the user interface • Separate suspect part audible and/or electronic alarm tells the operator to set the part aside for inspection •On-screen, real-time power, distance, optional force and pressure, and time graphic output for immediate analysis or documentation of assembly process data (requires an optional user interface) • Frequency and power displays for checking and monitor- ing acoustic stack characteristics • Optional remote setup switching allows setup selection in response to a keyed fixture or a PLC signal, minimizing changeover time and increasing productivity • Programmable pressure profiling and force by interface with the electronic pressure regulator, pressure transducer, and load cell press options offer increased control, repeatability, and consistency • System status panel displays any of six self-diagnostic messages, including Fault, Input Test, Overload, On Line, Overtemperature, or Off Line DISTANCE MODULE and LINEAR ENCODER • Weld by distance mode controls the melt collapse distance to insure that the same volume of material melts on each part so that the finished joint strength is consistent • Weld by absolute distance mode controls the finished part height to yield uniform assemblies • All distance parameters (downstroke, trigger delay, weld, hold, absolute weld, total weld, and total stroke distances) are monitored, with upper and lower limits for bad and suspect parts to verify quality and consistency • High quality linear optical encoder with a one-micron resolution for excellent precision and repeatability • Graphing capability for plotting a Distance vs. Time curve on every weld, either on an optional user interface or a serial or parallel printer INTEGRATED PROCESS CONTROL SYSTEM POWER and ENERGY MODULE • Weld by peak power mode terminates ultrasound when the available joint material is completely melted, compen- sating for variations in the molded part • Weld by energy mode delivers a specific amount of energy to the work to enhance process control • Monitors all power and energy parameters with upper and lower limits for bad and suspect parts • System power output indicates normal or possible overload operating condition during the weld cycle • System status panel displays any of six self-diagnostic messages, including Fault, Input Test, Overload, On Line, Overtemperature, or Off Line • Graphing capability for plotting a Power vs. Time curve on every weld, either on an optional user interface or a serial or parallel printer GENERATOR • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical components for superior perfor- mance, reliability, and extended service life • Unique Linear Ramp Soft Start accelerates the transducer and tooling up to operating amplitude eliminating mechanical and electrical starting stress • AUTO-TRAC tuning using phase lock loop technol- ogy automatically locks the generator to the resonant frequency of the transducer and tooling even under varying conditions of temperature and loading • Dukane exclusive FLOW-THROUGH COOLING provides on demand thermostatically controlled cooling system that separates electronic components from the cooling air flow chamber • Electronic overload protection prevents component failure, reducing costly downtime MODELS Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information. Linear Ramp Soft-Start ... One Touch “HOT KEYS” AUTO-TRAC tuning Line Regulation Load Regulation Overload Protection Complete Dukane compatibility ... and much more! • Advanced transformer and inductor designs increase efficiency and reliability of electronic components • Line regulation compensates for line fluctuations assuring consistent amplitude • Load regulation assures constant amplitude at various loads improving assembly consistency • Universal Voltage Input automatically compensates for line voltages between 90-130, or 180-260 volts • Programmable phase adjust, startup frequency, and soft-start time to fine tune the generator to the acoustic tooling, if necessary

Condition	New other (see details) : A new, unused item with absolutely no signs of wear. The item may be missing the original packaging, or in the original packaging but not sealed. The item may be a factory second or a new, unused item with defects. See the seller’s listing for full details and description of any imperfections.
Seller Notes	“PLEASE NOTE: The Ultex 44MA is new, unused and the Dukane model 4035 dynamic process controller was used minimally, and is in good working condition. The cables with the unit include both new and used cables, but most of them are new. The universal adaptor is used and the Ultex ultrasonic bonding horn is unused.”