Epoxy Resin 4 Fiberglassing Parts Mold Making Boat Building Marine Grade 2 Gal

US $87.11

Ontario, California, United States
Feb 24th

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BEST VIEWED USING GOOGLE CHROME BROWSER MAX BOND A/B MEDIUM VISCOSITY AIRCRAFT AND MARINE GRADE RESIN SYSTEM Is One Of The Most Extensively Tested And Used Epoxy Resin Used In The Composites Industry EPOXY/POLYAMIDE EPOXY SYSTEM FOR STRUCTURAL APPLICATIONS 2 GALLONS COMBINED VOLUME 1 GALLON PART A 128 FLUID OUNCES 1 GALLON PART B 128 FLUID OUNCES Packaging of the item may be different than shown. We are continuously researching low cost packaging and pass the savings on to our customers. All packaging are UN approved containers where required DESCRIPTION MAX BOND Medium Viscosity A/B is a two-part epoxy based system specially formulated to provide structural bond strength, excellent water resistance for both marine and fresh water and exceptional toughness and impact resistance. Its long pot life, high performance mechanical properties, and easy application make MAX BOND Medium Viscosity A/B an ideal resin system for hundreds of application where structural strength is required. . MAX BOND Medium Viscosity A/B is 100 % solids and does not contain Ozone Depleting Chemicals (ODC). MAX BOND Medium Viscosity A/B will cure even in humid and low temperature conditions. It is generally room temperature cured but can be snap cured at elevated temperatures for a short period of time. MAX BOND Medium Viscosity A/B demonstrates structural bond strengths to a variety of substrates commonly used in composites industry such as, steel, aluminum and soft metals, fiberglass, concrete and ceramic and most plastics. MAX BOND Medium Viscosity A/B performs well in wide range of service temperature and resists cracking and delamination due to cyclic vibration, thermal expansion and contraction. MAX BOND A/B Conforms To Hundreds of Aerospace /Military/Naval Materials Specifications MIL-A-8623 T1 MS-511 MMM-134 Type1 and Type 2 OS-9923A Boeing BMS-5-29 NASA Requirements For Low Outgassing Properties Brush, Roller Coat, Trowel Applied Bonds Steel, Aluminum, Soft Metals, Concrete, Ceramic, Fiberglass, Composites Excellent Impact Resistance Excellent Balance of Strength and Flexibility Excellent Water/Salt Water Resistant for Marine/Aero Applications Low Shrinkage For Excellent Dimensional Stability Wide range of service temperature Viscosity Comparison ChartMATERIAL VISCOSITY (centipoises) Water @ 70° F 1-5 Blood or Kerosene 10 Anti-Freeze or Ethylene Glycol 15 Motor Oil SAE 10 or Corn Syrup 50-100 Motor Oil SAE 30 or Maple Syrup 150-200 Motor Oil SAE 40 or Castor Oil 250-500 Motor Oil SAE 60 or Glycerin 1,000-2,000 Corn Syrup or Honey 2,000-3,000 Blackstrap Molasses 5,000-10,000 Hershey Chocolate Syrup 10,000-25,000 Heinz Ketchup or French’s Mustard 50,000-70,000 THIXOTROPIC Tomato Paste or Peanut Butter 150,000-200,000 THIXOTROPIC Crisco Shortening or Lard 1,000,000-2,000,000 Caulking Compound 5,000,000-10,000,000 Window Putty 100,000,000 PHYSICAL AND MECHANICAL PROPERTIES Density (Mixed) 1.10 g/cc Form and Color Cured Translucent Straw Color Shelf Life 12 Months Viscosity Mixed 15,540 cPs @ 77°F (25?C) Mix Ratio Equal parts by weight or by volume Working Time 120 Minutes @ 77°F (25?C 200 gram mass) Peak Exotherm 180 °F to 190°F 200 gram mass Cure Time 36 Hrs. Minimum Ultimate properties achieved after 7 Days Cure Accelerated Cure Schedule 2 Hrs. @ room temperature plus 120 min. @ 212°F (100oC) Samples and specimens were vacuumed cured 24 Hrs. @ room temperature plus 120 min. @ 212°F (100oC) Hardness 85 to 90 Shore D Tee-Peel Strength 6.3 Pounds Per Inch Width Compressive Strength 15,800 psi @ 77°F (25?C) Tensile Shear Strength 4,100 psi @ 77°F (25?C) 2,200 psi @ -112°F (-80?C) 1450 psi @ 212°F (100?C) Elongation 2.3% Maximum Yield Tensile Strength 8500 psi (Ultimate @ break) CHEMICAL RESISTANCE TEST 10 Day Soak Test @ 77°F (25°C) 3% Salt Water Sulfuric Acid 30% Nitric Acid Ammonia 10% Sodium Hydroxide Anti-Freeze Motor Oil Soak Skydrol WEIGHT CHANGE % 1.23 1.9 3.8 3.7 10.00 No Effect No Effect No Effect Specimen Cure Cycle And Condition 7 days room temperature Plus 2 hours 250F Post Cure ELECTRICAL PROPERTIES Volume Resistivity 2.7 x 1012 Ohms-cm (?-cm) Dielectric Strength 510 Volts/Mil @ 60 Hz. Dielectric Constant 3.23 @ 60 Hz SERVICE TEMPERATURE - 67 ?F to 230 ?F or - 55 ?C to 110 ?C MAX BOND A/B EPOXY RESIN SYSTEM COMES IN THREE VERSIONS AND SEVERAL KIT SIZES LOW VISCOSITY VERSION PROVIDES EASE OF USE SUITABLE FOR COMPOSITE FABRIC IMPREGNATING NON-SAG OR THIXOTROPIC VERSION FOR BONDING AND ADHESIVE APPLICATIONS MEDIUM VISCOSITY GRADE HIGHEST PERFORMANCE OF THE THREE VERSIONS MAX BOND LOW VISCOSITY VERSION 32-OUNCE KIT • 1-GALLON KIT • 2-GALLON KIT • 10-GALLON KIT NON SAG OR THIXOTROPIC GRADE 64-OUNCE KIT • 1-GALLON KIT • 2-GALLON KIT • 10-GALLON KIT MEDIUM VISCOSITY GRADE 32-OUNCE KIT • 2-GALLON KIT COLD TEMPERATURE NOTICE DURING THE COLDER SEASONS THE RESIN AND CURING AGENT SHOULD BE WARMED TO AT LEAST 75°F to 80°F (21°C to 27°C) PRIOR TO USE TO REDUCE ITS VISCOSITY, REDUCE AIR BUBBLE ENTRAPMENT, MAINTAIN ITS WORKING TIME AND INSURE PROPER CURE. IN SOME CASES THE RESIN OR PART A MAY APPEAR TO BE CLOUDY OR SOLIDIFIED, WHICH IS AN INDICATION OF RESIN CRYSTALLIZATION. THE COLD TEMPERATURE EXPOSURE CAN OCCUR DURING TRANSPORT OR DELIVERY OF THE KIT WERE THE PACKAGE CAN BE EXPOSED TO TEMPERATURES BELOW 50°F AND INITIATE THE RESIN TO CRYSTALLIZE OR DEVELOP SEED CRYSTALS. ONCE A SEED CRYSTAL DEVELOPS, CRYSTALLIZATION WILL OCCUR EVEN IF STORED AT THE PROPER STORAGE TEMPERATURE. DO NOT THROW AWAY OR USE THE RESIN UNTIL IT HAS BEEN MELTED BACK TO A FREE-FLOWING LIQUID PHASE BY GENTLE HEATING 120°F TO 150°F. THE HIGH PURITY EPOXY COMPONENT AND THE ABSENCE OF ANY ACCELERATORS AND OTHER NON-REACTIVE IMPURITIES IN ITS FORMULATION ARE SOME OF THE MANY KEY FACTORS THAT CONTROLS ITS HIGH PERFORMANCE PROPERTIES. THE COLD TEMPERATURE WILL ALSO MAKE THE RESIN MUCH THICKER THAN THE STATED VISCOSITY AND WORKING TIME VALUES AS STATED ON THE PHYSICAL TABLES CHART. THIS WILL REDUCE THE POLYMER'S REACTION RATE AND EXTEND ITS CURE TIME. THIS CAN RECTIFIED BY PRE-WARMING BOTH COMPONENT AND USING THE MIXED RESIN IN A CONTROLLED TEMPERATURE ENVIRONMENT NO COOLER THAN 70°F . COMMON AND NOTIFIABLE THE EFFECTS OF COLD TEMPERATURE EXPOSURE HIGHER OR THICKER VISCOSITY LESS ACCURACY IN VOLUMETRIC MEASUREMENT DUE TO ITS THICKER CONSISTENCY CRYSTALLIZED OR SOLIDIFIED RESIN COMPONENT THAT WILL APPEAR AS A WHITE WAX-LIKE CONSISTENCY MORE BUBBLE ENTRAPMENT DURING MIXING SLOWER REACTIVITY LONGER CURE TIMES LOWER CURED PERFORMANCE DUE TO NONE FULL CURE POLYMERIZATION PROCESSING EPOXY RESINS TO COUNTER ACT THE AFFECTS OF THE COLD TEMPERATURE EXPOSURE, WARM THE RESIN GENTLY BY PLACING IT IN A PLASTIC BAG AND IMMERSE IT IN HOT WATER OR A WARM ROOM AND ALLOW IT TO ACCLIMATE UNTIL IT IS A VERY CLEAR AND LIQUID IN CONSISTENCY.ALLOW THE RESIN TO COOL 75°F TO 80°F MAXIMUM BEFORE ADDING THE CURING AGENT. PLACE CURSOR OVER THE SLIDESHOW TO PAUSE OR PLAY TO MELT THE CRYSTALLIZED RESIN FASTER HIGHER PROCESSING TEMPERATURE CAN BE UTILIZED BY PLACING IT IN A PLASTIC BAG OR MAKE SURE THAT THE LID IS SECURE TO PREVENT WATER FROM ENTERING THE CONTAINER AND IMMERSE IT IN HOT WATER , 140°F TO 180°F UNTIL ALL TRACES OF THE CRYSTALLIZED RESIN IS ONCE AGAIN A CLEAR LIQUID. THE CONTAINER CAN WITHSTAND 212°F (BOILING POINT OF WATER); THE RESIN SHOULD REVERT BACK INTO A LIQUID IN LESS THAN 20 MINUTES. ALLOW THE RESIN TO COOL BELOW 80°F BEFORE ADDING THE CURING AGENT. A POLYMER RESIN'S PHYSICAL PROPERTY SUCH AS ITS VISCOSITY AND CURE RATE ARE HIGHLY AFFECTED BY TEMPERATURE. CAUTION ALTHOUGH THE POLYMERIZATION HAS SLOWED DUE TO THE COLDER AMBIENT CONDITIONS MIXING THE RESIN AND CURING AGENT ABOVE 80°F AS IT WILL CAUSE RAPID POLYMERIZATION AND HIGH EXOTHERMIC HEAT BUILD-UP THAT CAN EXCEED 300°F EXOTHERMIC HEAT WHEN KEPT IN MASS. DO NOT HEAT AND MIX THE RESIN OR CURING AGENT BEYOND 90°F AS IT MAY CAUSE RAPID AND UNCONTROLLABLE REACTION. THE BEST WORKING CONDITION IS TO PREWARM THE RESIN AND CURING AGENT TO 70°F TO 75°F PRIOR TO MIXING AND ALLOW IT TO CURE AT AN AMBIENT TEMPERATURE NO LOWER THAN 65°F FOR AT LEAST 24 HOURS. Learn more about RESIN CRYSTALLIZATION. MIXING EPOXY RESINS PLEASE VIEW THE FOLLOWING VIDEO FOR THE PROPER MIXING OF EPOXY RESINS. IT DEMONSTRATES THE PROPER TECHNIQUE OF MIXING ANY TYPE OF EPOXY RESIN SYSTEM. THE PROPER CURE AND FINAL PERFORMANCE OF ANY EPOXY RESIN SYSTEM IS HIGHLY DEPENDENT ON THE QUALITY AND THOROUGHNESS OF THE MIX. THE RESIN AND CURING AGENT MUST BE MIXED TO HOMOGENEOUS CONSISTENCY. TO PAUSE OR PLAY THE FOLLOWING SLIDE SHOWS, PLACE THE CURSOR ON THE PICTURE TO ACTIVATE VIEWING CONTROLS THE PROPER CURE AND FINAL PERFORMANCE OF ANY EPOXY RESIN SYSTEM IS HIGHLY DEPENDENT ON THE QUALITY AND THOROUGHNESS OF THE MIXING QUALITY. THE RESIN AND CURING AGENT MUST BE MIXED TO HOMOGENEOUS CONSISTENCY TO ACHIEVE PROPER CURE AND TACK FREE RESULTS. Macromedia Adobe Flash Player must be installed in your computer to view the demonstration video. Click on the box if you see a blank screen and a dialog box will open and download the latest version of the Adobe Player or click on the following link: ADOBE FLASH PLAYER MUST BE INSTALLED IN YOUR COMPUTER TO VIEW THE FOLLOWING SLIDE SHOWS AND VIDEOS. PLEASE VIEW THE FOLLOWING VIDEO DEMONSTRATION REGARDING BATCH SIZE MIXING AND WORKING TIME. THE RESIN USED WAS A BASE LINE LABORATORY FORMULATION WHICH WAS SPECIFICALLY COMPOUNDED FOR THIS DEMONSTRATION REACTION. WHEN MIXED IN LARGE MASS AND ALLOWED TO REACT IN A CONFINED MASS MOST CHEMICAL REACTION THAT PRODUCES EXOTHERMIC HEAT CAN CAUSE SIMILAR RESULTS. THIS VIDEO DEMONSTRATES THE IMPORTANCE OF ASPECTS OF SAFETY FACTORS THAT MUST BE CONSIDERED BEFORE USING ANY REACTIVE CHEMICALS. TO AVOID EXOTHERMIC RUN-AWAYS DETERMINE THE PROPER COMBINED THE PROPER AMOUNT OF RESIN NEED FOR THE APPLICATION BY MIXING A SMALL BATCH FIRST (LESS THAN 200 GRAMS OR 1 CUP) AND DETERMINE YOUR WORK TEMPO; OTHER CONDITIONS THAT AFFECTS ITS REACTION RATE SUCH AS AMBIENT TEMPERATURE AND THE COMPLEXITY OF THE APPLICATION SHOULD ALSO BE OBSERVED. ONCE THIS HAS BEEN ESTABLISHED ADJUST THE BATCH SIZE ACCORDINGLY AND RECORD YOUR REGIMEN FOR FURTHER REFERENCE THE VOLUME OF THE RESIN BEING MIXED OR COMPOUNDED TOGETHER WILL INFLUENCE THE RESINS WORKING TIME AND SHOULD BE CAREFULLY DETERMINED TO AVOID A 'RUN-AWAY REACTION'. GENERAL BONDING DESIGN AND GUIDELINE TO MAKE THIS RESIN SYSTEM OPAQUE COLORS ADD 3% TO 5% OF OUR MAX EPOXY PIGMENT PASTE. CLICK ON THE LINK FOR COLOR ADDITION PROCEDURES MAX COLOR PIGMENT CONCENTRATES MAX Blue Concentrate MAX White Concentrate MAX Yellow Concentrate MAX Red Concentrate COVERAGE AND YIELD PER GALLON USE THESE THEORETICAL FACTORS TO DETERMINE COVERAGE TO UNFILLED EPOXY RESIN AS A GUIDE FOR RESIN USAGE. PLEASE NOTE THAT THIS IS A 1.5-GALLON KIT AND THESE NUMBERS ARE BASED ON THEORETICAL PHYSICAL DATA. IT IS ALSO IMPORTANT TO CONSIDER THE TYPE OF SUBSTRATE TO BE COATED IN REGARDS TO ITS SURFACE ROUGHNESS AND POROSITY OR ABSORBENCY, TO DETERMINE COVERAGE ON A FLAT SMOOTH SURFACE, DETERMINE THE LENGTH X WIDTH X THICKNESS IN INCHES TO OBTAIN THE CUBIC VOLUME INCH OF THE MIXED RESIN NEEDED. USE THE FOLLOWING EQUATION: 1 GALLON OF RESIN CAN COVERS 1608 SQUARE FEET PER 1 MIL OR 0.001 INCH CURED COATING THICKNESS ON A SMOOTH AND NONE ABSORBENT SUBSTRATE (A PANE OF GLASS FOR EXAMPLE, (LENGTH X WIDTH X COATING THICKNESS)/ 231 CUBIC INCHES PER GALLON = CUBIC INCHES OF COATING NEED 50 INCHES X 36 INCHES X 0.010 (10 MILS) = 18 CUBIC INCHES 18/231= .0779 GALLON OF MIXED RESIN USE THESE FACTORS TO CONVERT GALLON NEEDED INTO VOLUMETRIC OR WEIGHT MEASUREMENTS USE THE FOLLOWING FACTORS BY THE GALLON NEEDED: FOR EXAMPLE: 231 X .0779 = 17.99 CUBIC INCHES OR 4195 GRAMS X .0779 = 326.79 GRAMS 1 GALLON VOLUME CONVERSION 1 GALLON = 231 CUBIC INCHES 1 GALLON = 128 OUNCES 1 GALLON = 3.7854 LITERS 1 GALLON = 4 QUARTS 1 GALLON = 16 CUPS FLUID GALLON MASS CONVENTIONS GALLON OF MIXED UNFILLED EPOXY RESIN = 9.23 POUNDS GALLON OF MIXED UNFILLED EPOXY RESIN = 4195 GRAMS FIBERGLASS RESIN IMPREGNATING TECHNIQUE The following video demonstrates the basic lay-up technique to fabricate a fiberglass laminate. The fabric to resin ratio was carefully calculated to yield a maximum of 35% resin content and process demonstrate how to produce low porosity or entrapped air bubbles (large voids and microscopic porosity) within the laminate. Porosity or air bubbles entrapped within the laminate matrix are specific source of fracture points when the mechanical load is applied on the composite laminate. View the video and notice how fast the fiberglass absorbs the resin and displaces the air. This fast wet-out is due to the surface treatment, F16 Volan Finish, which is very compatible with epoxy resin systems. This technique can also be used with carbon fiber, Kevlar and other specialty or hybrid reinforcing fabrics. The fiberglass surface treatment, fabric to resin ratio and the impregnating technique are some of the very crucial fabricating aspect that must be carefully considered and observed when producing high performance composites. NEED MORE INFORMATION? Please visit our YouTube Channel to view our video demonstrations PolymerProductsPCI on YouTube Composite Fabricating Basics By resolute definition, a fabricated COMPOSITE material is a manufactured collection of two or more ingredients or products intentionally combined to form a new homogeneous material that is defined by its performance that should uniquely be greater than the sum of its individual parts. This method is also defined as SYNERGISTIC COMPOSITION. COMPOSITE MATERIAL COMPOSITION REINFORCING FABRIC IMPREGNATING RESIN PLUS ENGINEERED PROCESS EQUALS STRUCTURAL STRENGTH COMPOSITE LAMINATE PLACE CURSOR ON THE PICTURE TO PAUSE AND PLAY SLIDE SHOW With respect to the raw materials selection( fabric and resin), the fabricating process and the intended composite properties, these 3 aspects must be carefully considered and in the engineering and manufacturing phase of the composite. The following are some of the basic steps and guidelines for consideration. STEP ONE: FABRIC SELECTION TYPES OF FABRIC WEAVE STYLE AND SURFACE FINISHING FOR RESIN TYPE COMPATIBILITY PLAIN WEAVE Is a very simple weave pattern and the most common style. The warp and fill yarns are interlaced over and under each other in alternating fashion. Plain weave provides good stability, porosity and the least yarn slippage for a given yarn count. 8 HARNESS SATIN WEAVE The eight-harness satin is similar to the four-harness satin except that one filling yarn floats over seven warp yarns and under one. This is a very pliable weave and is used for forming over curved surfaces. 4 HARNESS SATIN WEAVE The four-harness satin weave is more pliable than the plain weave and is easier to conform to curved surfaces typical in reinforced plastics. In this weave pattern there is a three by one interfacing where a filling yarn floats over three warp yarns and under one. 2x2 TWILL WEAVE Twill weave is more pliable than the plain weave and has better drivability while maintaining more fabric stability than a four or eight harness satin weave. The weave pattern is characterized by a diagonal rib created by one warp yarn floating over at least two filling yarns. COMMERCIAL FIBERGLASS-FABRIC WEAVER Finishing Cross Reference And Resin Type Compatibility RESIN COMPATIBILITY Burlington Industries Clark Schwebel J.P Stevens Uniglass Industries Epoxy, Polyester VOLAN A VOLAN A VOLAN A VOLAN A Epoxy, Polyester I-550 CS-550 S-550 UM-550 Phenolic, Melamine I-588 A1100 A1100 A1100 Epoxy, Polyimide I-589 Z6040 S-920 UM-675 Epoxy I-399 CS-272A S-935 UM-702 Epoxy CS-307 UM-718 Epoxy CS-344 UM-724 Silicone 112 112 n-pH (neutral pH) Satin Weave Style For Contoured Parts Fabricating These styles of fabrics are one of the easiest fabrics to use and it is ideal for laying up cowls, fuselages, ducts and other contoured surfaces with minimal distortions. The fabric is more pliable and can comply with complex contours and spherical shapes. Because of its tight weave style, satin weaves are typically used as the surface ply for heavier and courser weaves. This technique helps reduce fabric print through and requires less gel coat to create a smoother surface. SATIN WEAVE TYPE CONFORMITY UNTO CURVED SHAPES CLICK ON THE SLIDE SHOW TO PAUSE OR PLAY Plain Weaves, Bi-axial, Unidirectional Styles For Directional High Strength Parts Use this weave style cloth when high strength parts are desired. It is ideal for reinforcement, mold making, aircraft and auto parts tooling, marine and other composite lightweight applications. PLAIN WEAVE STYLE FOR HIGH STRENGTH CLICK ON THE PICTURE TO PAUSE OR PLAY SLIDE SHOW Please visit our eBay store for all available composite fabric suitable for your needs. STEP TWO: CHOOSE THE BEST EPOXY RESINChoose the best epoxy resin system for the job The principal role of the resin is to bind the fabric into a homogeneous rigid substrate called a composite laminate or FRP- FIBER REINFORCED PLASTIC. The epoxy resin used in fabricating a laminate will dictate how the FRP will perform when load or pressure is implied on the part. To choose the proper resin system consider the following factors that is crucial to a laminate's performance. SIZE AND CONFIGURATION OF THE PART (NUMBER OF PLIES AND CONTOURED, FLAT OR PROFILED) CONSOLIDATING FORCE (FREE STANDING DRY OR HAND LAY-UP, VACUUM BAG OR PLATEN PRESS CURING) CURING CAPABILITIES (HEAT CURED OR ROOM TEMPERATURE CURED) LOAD PARAMETERS (SHEARING FORCE, TORSIONAL AND DIRECTIONAL LOAD, BEAM STRENGTH) ENVIRONMENTAL EXPOSURE (OPERATING TEMPERATURE, HUMIDITY, CHEMICAL EXPOSURE, FORCE LOADING) MATERIAL AND PRODUCTION COST (CURED PERFORMANCE IS COST DRIVEN) BUYING IN BULK WILL ALWAYS PROVIDE THE BEST OVERALL COSTS These factors will dictate the design and the composition of the part and must be carefully considered during the design and engineering phase of the fabrication. OUR GENERAL EPOXY RESIN SYSTEMS FORMULATED FOR SPECIFIC APPLICATIONS MAX BOND THIXOTROPIC 64-OUNCE KIT MAX BOND LOW VISCOSITY A/B MARINE GRADE STRUCTURAL EPOXY RESIN MAX HTE A/B HIGH TEMPERATURE EPOXY RESIN SYSTEM MAX PCR A/B WOOD ROT REPAIR & PROTECTIVE COATING RESIN MAX GRE A/B GASOLINE RESISTANT EPOXY RESIN MAX GPE COLORED EPOXY RESIN AVAILABLE IN WHITE, BLACK, RED YELLOW & BLUE MAX GPE YELLOW A/B 1.5 GALLON KIT MAX GPE RED A/B 1.5 GALLON KIT MAX GPE BLUE A/B 1.5 GALLON KIT MAX GPE WHITE A/B 1.5 GALLON KIT MAX GPE BLACK A/B 1.5 GALLON KIT MAX GPE A/B CLEAR LOW COST GENERAL PURPOSE EPOXY RESIN 1.5 GALLON KIT MAX CLR CLEAR LIQUID RESIN SYSTEM** LOW VISCOSITY VERSION EXTENDED POT LIFE AND IMPROVED FLEXIBILITY 24 OUNCE KIT 96 OUNCE KIT 1.5 GALLON 30% FASTER SETTING VERSION MAX CLR FAST SETTING 24 OUNCE KIT 24 OUNCE KIT 1.5 GALLON HIGH PERFORMANCE VERSION WITH HIGHER HEAT RESISTANCE,TOUGHNESS AND SURFACE HARDNESS 24 OUNCE KIT 96 OUNCE KIT 1.5 GALLON KIT 7.5 GALLON KIT IMPROVED DEGASSING AND SURFACE QUALITY MAX CLR TC FOR TOP COAT USE ONLY 96 OUNCE KIT MAX CLR TC ** AN ALIPHATIC BASED TOP COAT REQUIRED FOR OUTDOOR AND DIRECT SUNLIGHT APPLICATION MAX SEAL NONE YELLOWING ALIPHATIC POLYURETHANE TOP COAT MAX SEAL 1 QUART MAX SEAL 1 GALLON MAX BOND LOW VISCOSITY FOR MARINE APPLICATIONS MAX GPE FOR GENERAL CONSTRUCTION LOW COST APPLICATIONS SAFE TO USE ON POLYSTYRENE FOAM MAX CLR HP CRYSTAL CLEAR HIGH PERFORMANCE APPLICATION STEP THREE: PROPER LAYUP TECHNIQUES Pre-lay-up notes Lay out the fabric and pre cut to size and set aside Avoid distorting the weave pattern as much as possible For fiberglass molding, insure the mold is clean and adequate mold release is used View our video presentation above "MAX EPOXY RESIN MIXING TECHNIQUE" Mix the resin only when all needed materials and implements needed are ready and within reach Mix the proper amount of resin needed and be accurate proportioning the resin and curing agent. Adding more curing agent than the recommended mix ratio will not promote a faster cure. Over saturation or starving the fiberglass or any composite fabric will yield poor mechanical performance. When mechanical load or pressure is applied on the composite laminate, the physical strength of the fabric should bear the stress and not the resin. If the laminate is over saturated with the resin it will most likely to fracture or shatter instead of rebounding and resist damage. Don't how much resin to use to go with the fiberglass? A good rule of thumb is to maintain a minimum of 30 to 35% resin content by weight, this is the optimum ratio used in high performance pre preg (or pre-impregnated fabrics) typically used in aerospace and high performance structural application. For general hand lay-ups, calculate using 60% fabric weight to 40% resin weight as a safe factor. This will insure that the fabricated laminate will be below 40% resin content depending on the waste factor accrued during fabrication. Place the entire pre cut fiberglass to be used on a digital scale to determine the fabric to resin weight ratio. Measuring by weight will insure accurate composite fabrication and repeatability, rather than using OSY data. Typical fabric weights regardless of weave pattern 1 yard of 8 OSY fabric at 38 inches wide weighs 224 grams 1 yard of 10 OSY fabric at 38 inches wide weighs 280 grams Ounces per square yard or OSY is also know as aerial weight which is the most common unit of measurement for composite fabrics. To determine how much resin is needed to adequately impregnate the fiberglass, use the following equation: (Total Weight of Fabric divided by 60%)X( 40%)= weight of mixed resin needed OR fw = fabric weight rc = target resin content rn= resin needed MASTER EQUATION (fw/60%)x(40%)= rn FOR EXAMPLE 1 SQUARE YARD OF 8-OSY FIBERGLASS FABRIC WEIGHS 224 GRAMS (224 grams of dry fiberglass / 60%) X 40% = 149.33 grams of resin needed So for every square yard of 8-ounce fabric, It will need 149.33 grams of mixed resin. Computing for resin and curing agent requirements based on 149.33 grams of resin needed MIX RATIO OF RESIN SYSTEM IS 2:1 OR 50PHR (per hundred resin) 2 = 66.67% (2/3) + 1= 33.33%(1/3) = (2+1)=3 or (66.67%+33.33%)=100% or (2/3+1/3)= 3/3 149.33 x 66.67%= 99.56 grams of Part A RESIN 149.33 x 33.33%= 49.77 grams of Part B Curing Agent 99.56 + 49.77 = 149.33 A/B MIXTURE Apply the mixed resin unto the surface and then lay the fabric and allow the resin to saturate through the fabric. NOT THE OTHER WAY AROUND This is one of the most common processing error that yields sub-standard laminates. By laying the fiberglass unto a film of resin, less air bubbles are entrapped during the wetting-out stage. Air is pushed up and outwards instead of forcing the resin through the fabric which will entrap air bubbles. This technique will displace air unhindered and uniformly disperse through out the fiberglass with minimal mechanical agitation or spreading. Note the slide show presentation PLACE CURSOR ON THE PICTURE TO PAUSE AND PLAY SLIDE SHOW Typical Fiberglass Reinforcing Technique Unto A Wood Substrate PLACE CURSOR ON THE PICTURE TO PAUSE AND PLAY SLIDE SHOW NEED MORE INFORMATION? Please visit our YouTube Channel to view our video demonstrations PolymerProductsPCI on YouTube For Vacuum Bagging Process VACUUM BAGGING INSTRUCTIONAL VIDEO ROOM TEMPERATURE CURED MAX EPOXY RESIN MAX BOND LOW VISCOSITY A/B USED FOR STRUCTURAL APPLICATIONS TOP AND BOTTOM LAYER 9 OUNCE 4 HARNESS SATIN WEAVE 15 LAYERS CORE 24-OUNCE FIBERGLASS PLAIN WEAVE ROVING AND MAX CLR-HP A/B FOR CARBON FIBER CRYSTAL CLEAR HIGH PERFORMANCE SINGLE PLY 12-OUNCE 2X2 TWILL WEAVE CARBON FIBER Given enough time and the proper selection of the fabric's surface treatment (fabric to resin compatibility), a dry fabric will seek a state equilibrium and distribute the applied resin and naturally release air bubbles entrapped within the laminate. It is then very important that the proper viscosity, working time and surface treatment of the fabric must considered. PRIME MECHANICAL ANALYSIS OF LAMINATE VIA ULTIMATE COMPRESSIVE STRENGTH 15,116 PSI MAXIMUM COMPRESSIVE STRENGTH NOTE THE MODE OF FAILURE OF THE COMPRESSION SPECIMENS ILLUSTRATING A CROSS AXIS FROM THE TOP AND BOTTOM OF THE SPECIMEN. UNDER MAGNIFIED EXAMINATION, EVIDENCE OF RESIN MATRIX RESIDUE WAS PRESENT ON EACH PLY OF THE FIBERGLASS, THIS MODE OF FAILURE DENOTES A COHESIVE FAILURE OR A DIRECT SPLITTING OF THE RESIN ITSELF. COMPRESSIVE TEST ADOBE FLASH PLAYER MUST BE INSTALLED IN YOUR COMPUTER TO VIEW THE FOLLOWING SLIDE SHOWS AND VIDEOS. MAXIMUM COMPRESSIVE STRENGTH POUNDS PER SQUARE INCH = LOAD APPLIED DIVIDED BY SURFACE AREA IN SQUARE INCH) 6500 POUNDS LOAD DIVIDED BY 0.430 INCH SURFACE AREA = 15,116 PSI DETERMINATION OF FIBER TO RESIN RATIO PLACE CURSOR ON THE PICTURE TO PAUSE AND PLAY SLIDE SHOW Given enough time and the proper selection of the fabric's surface treatment (fabric to resin compatibility), a dry fabric will seek a state equilibrium and distribute the applied resin and naturally release air bubbles entrapped within the laminate. It is then very important that the proper viscosity, working time and surface treatment of the fabric must be considered depending on the application of the composite structure. There are also fabricating techniques that can be employed to yield high performance laminates. Depending on the size of the part, processes such as high pressure pressing, vacuum bagging and vacuum assisted resin transfer molding are superior methods over hand dry lay-up. Air voids or porosity within the laminate is typically where failure propagates when load is applied (fracturing, compression failure, tearing, torque, tensile strength, creep). STEP FOUR: PROPER CURING Allow the lay-up to cure for a minimum of 24 to 36 hours before handling. Optimum cured properties can take up to 7 days depending on the ambient cure condition. The ideal temperature cure condition of most room temperature epoxy resin is 22 to 27 degrees Celsius at 20% relative humidity. Higher ambient curing temperatures will promote faster polymerization and development of cured mechanical properties. Improving mechanical performance via post heat cure A short heat post cure will further improve the mechanical performance of most epoxy resins. Allow the applied resin system to cure at room temperature until for 18 to 24 hours and if possible, expose heat cure it in an oven or other source of radiant heat (220°F to 250°F) for 45 minute to an hour. You can also expose it to direct sunlight but place a dark colored cover, such as a tarp or cardboard to protect it from ultraviolet exposure. In general room temperature cured epoxy resin has a maximum operating temperature of 250°F and 160°F or lower if it is under stress or load. A short heat post cure will insure that the mixed epoxy system is fully cured, especially for room temperature cured system that can take up to 7 days to 100% cure Some darkening or yellowing of the epoxy resin may occur if over exposed to high temperature (>250 F). AMINE BLUSH The affinity of an amine compound (curing agent) to moisture and carbon dioxide creates a carbonate compound and forms what is called amine blush. Amine blush is a wax-like layer that forms as most epoxies cure. If the epoxy system is cured in extreme humidity (>70%). It will be seen as a white and waxy layer that must be removed by physical sanding of the surface followed by an acetone wipe.Although we have formulated the MAX CLR, MAX BOND and MAX GPE product line to be resistant to amine-blush, it is recommended not to mix any resin systems in high humidity conditions, greater than 70%. Always make sure that the substrate or material the epoxy resin system is being applied to is as dry as possible to insure the best cured performance. OTHER TYPES OF EPOXY RESIN CURE MECHANISM LATENT CURING SYSTEMS Latent epoxy resins are systems that are mixed together at room temperature and will begin polymerization but it will not achieve full cure unless it is exposed to a heat cure cycle. In general, these are high performance systems that demonstrate exceptional performance under extreme conditions such as high mechanical performance under heat and cryogenics temperatures, chemical resistance or any environment that epoxy room temperature system perform marginally or poorly. Upon the mixing of the resin and curing agent polymerization will begin and will only achieve partial cure. Some resins may appear cured or dry to the touch, this state is called 'B-Stage Cure' ,but upon application of force will either be gummy or brittle almost glass-like and will dissolve in most solvents. The semi-cured resin must be exposed to an elevated temperature for it to continue polymerization and achieve full cure. UV CURING SYSTEMS Similar to "addition cure" or catalytic polymerization, Ultraviolet Curing is another method that has gained popular use in the polymer adhesives and coatings application. It offers a unique curing mechanism that converts a liquid polymer into a solid plastic upon exposure to UV radiation. The two common commercially significant method are "FREE RADICAL INITIATION" and CATIONIC REACTION. In both reaction polymerization occurs via decomposition of a Photoiniator blended within the resin system; upon exposure to adequate wavelength of Ultraviolet energy the photoinitator degrades and cause a ring opening or cleavage of the photoinitiator molecule and induces rapid polymerization or crosslinking. These species can be either free radical or cationic and occurs almost instantaneous creation of a polymer network. HEAT ACTIVATED CURING SYSTEMS This type of epoxy system will not polymerized unless it is exposed to the activation temperature of the curing agent which can be as low as 200F and as high as 400F. In most instances these epoxy system can be stored at room temperature and remain liquid for up to six months and longer USE AN INFRARED HEAT LAMP FOR LARGER PARTS IF A PROCESS OVEN IS NOT AVAILABLE POSSIBLE HEAT CURING TECHNIQUES If an oven is not available to provide the needed thermal post cure, exposing the assemble part to direct solar heat (sun exposure) for a period will provide enough heat cure for the part to be handled. Other heat curing such as infrared heat lamps can be used if a heat chamber or oven is not available. 3 Hours (after 24 hours room temperature cure) solar exposure Infrared heat bulb 3 hour exposure (200oF average) vacuum bag cure DON'T FORGET OUR EPOXY MIXING KIT! EVERYTHING YOU NEED TO MEASURE, MIX, DISPENSE OR APPLY ANY OF OUR MAX EPOXY RESIN IN ONE CONVENIENT KIT Proportioning the correct amount is equally as important to attain the intended cured properties of the resin system. The container in which the epoxy and curing agent is mixed is an important consideration when mixing an epoxy resin system. The container must withstand the tenacity of the chemical and must be free of contamination. Most epoxy curing agent has a degree of corrosivity, as a general practice, protective gloves should be worn when handling chemicals of the same nature. MIXING KIT CONTENTS 4 each 32 ounce (1 Quart) clear HDPE plastic tubs 4 each 16 ounce (1 pint) clear HDPE plastic tubs 4 each clear HDPE plastic Lids for the plastic tubs 4 each 8 ounce (1/2-Pint) Wax Free Paper Cups 5 pairs one size fits all Powder Free Latex Gloves (Large) 6 Piece HDPE Plastic Measuring Spoon Kit (1 tablespoon to 1/8 teaspoon) 10 Piece HDPE Plastic Measuring Cup (1 Cup to 1/8 Teaspoon) 2 each None Sterile Graduated 10 cc Syringes 1 pack of Wooden Stir Sticks (100 disposable Chopsticks) 1 pack Assorted Size Bristle Brush (5 per pack) For our complete listing, please Visit our eBay store! For Technical Support Please Call TOLL FREE 877 403 8008 Mon-Fri 10:00 AM to 4:00 PM Pacific Standard Time NEED MORE INFORMATION? Please visit our YouTube Channel to view our video demonstrations PolymerProductsPCI on YouTube PolymerProducts, The Epoxy Experts Is Now Your One Stop Source For All Your Composite Fabric Needs MADE IN THE USA We Have Just Acquired Thousands Of Yards · Fiberglass Fabrics · Carbon Fiber Cloth · Aramid Fabrics · Aluminum and Phenolic Honeycomb Cores Factory woven by one of the largest weavers and producers of composite fabrics for aerospace, marine, electronic and structural composite materials. CLICK ON THE PICTURE TO PAUSE SLIDE SHOW For International Orders Please Inquire For Shipping Cost and 'request total from seller' to receive combined shipping cost if purchasing more than one product from our store. We will assemble the package and accurately weigh out the entire package and provide you the best shipping cost. Make sure to request for a total to get the combined shipping cost if purchasing multiple items. Please inquiry for volume discount. If you have any questions or special applications, our staff polymer chemist will be more than happy to answer your questions. PLEASE CHECK OUT OTHER AVAILABLE RESIN SYSTEMS AT OUR eBAY STORE For our complete listing, please Visit our eBay store! THANKS FOR STOPPING BY IMPORTANT NOTICE Your purchase constitutes the acceptance of this disclaimer . Please review before purchasing this product. The user should thoroughly test any proposed use of this product and independently conclude satisfactory performance in the application. Likewise, if the manner in which this product is used requires government approval or clearance, the user must obtain said approval.The information contained herein is based on data believed to be accurate at the time of publication. Data and parameters cited have been obtain through publish information, PolymerProducts and Polymer Composites Inc. laboratories using materials under controlled conditions. Data of this type should not be used for specification for fabrication and design. It is the user's responsibility to determine this Composites fitness for use. There is no warranty of merchantability of fitness of use, nor any other express implied warranty. The user's exclusive remedy and the manufacturer's liability are limited to refund of the purchase price or replacement of the product within the agreed warranty period. PolymerProducts and its direct representative will not be liable for incidental or consequential damages of any kind. Determination of the suitability of any kind of information or product for the use contemplated by the user, the manner of that use and whether er there is any infringement of patents is the sole liability of the user.

Condition:	New: A brand-new, unused, unopened, undamaged item in its original packaging (where packaging is applicable). Packaging should be the same as what is found in a retail store, unless the item is handmade or was packaged by the manufacturer in non-retail packaging, such as an unprinted box or plastic bag. See the seller's listing for full details. ...	Brand	MAX EPOXY SYSTEM
Country/Region of Manufacture	United States
Model	MAX BOND LOW VISCOSITY A/B