Ford Tractor Service Manual 2600 2610 thru 7700 7710 8210 Full Complete 2500+ pages on DVD !! @ 1GB acrobat pdf format file A very full robust thick full service manual in depth complete outstanding Manual on DVD!! For ford tractors models below : 2600, 3600, 4100, 4600, 5600, 6600, 6700, 7600, 7700, 2610, 3610, 2810, 3230, 3430, 4110, 3910, 3930, 4610, 4630, 5610, 6610, 6710, 7610, 7810, 7710, 8210 PDF format on Computer DVD MANUAL IS OVER 2500+ PAGES, 1+ GB PDF FILE ON DVD !!! Simply Print out what you need, then take it to the shop. DVD will be mailed out promptly in about 3 days of purchase. or email me below if needed asap: Contents and details of your service manual below as follows: PART 1 ENGINE SYSTEMS Chapter 1 DIESEL ENGINES A. DIESEL ENGINE—DESCRIPTION AND OPERATION 1 B. DIESEL ENGINE-- OVERHAUL 4 Chapter 2 COOLING SYSTEM A. COOLING SYSTEM—DESCRIPTION AND OPERATION 1 B. COOLING SYSTEM—OVERHAUL 2 Chapter 3 GASOLINE ENGINES A. GASOLINE ENGINE DESCRIPTION AND OPERATION 1 B. GASOLINE ENGINE OVERHAUL 1 Chapter 4 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS A. TROUBLE SHOOTING 1 B SPECIFICATIONS 6 C. SPECIAL TOOLS 18 PART 2 FUEL SYSTEMS In October 1985 changes were made to the fuel system. These included an in-line fuel injection pump fitted to the Ford 5610 in place of the rotary fuel injection pump and new style fuel tanks located on the side of the tractor beneath the cab for Ford 5610, 6610 and 7610 with De- Luxe Cab. Chapter 9 details the changes in the system, Service repair procedures and specifications for the Ford 5610, 6610 and 7610 tractors with De-Luxe Cab. Chapters 1 to 8 detail the system, Service repair procedures and specifications for all Series 10 tractors except Ford 5610, 6610 and 7610 tractors with De-Luxe Cab. Chapter 1 FUEL SYSTEMS — GASOLINE A. DESCRIPTION AND OPERATION 1 B. ADJUSTMENTS 5 C. DRY-TYPE AIR CLEANER 8 D. FUEL TANK, LINES, PUMP, FILTER AND SEDIMENT BOWL 9 E. CARBURETOR 9 Chapter 2 FUEL SYSTEMS DIESEL A. DESCRIPTION AND OPERATION 1 B. ADJUSTMENTS — DISTRIBUTOR TYPE FUEL INJECTION PUMP 6 C. ADJUSTMENTS — IN-LINE TYPE FUEL INJECTION PUMP 8 D. ELECTRIC FUEL LIFT PUMP — OVERHAUL 11 E. FUEL TANKS, FILTERS AND FUEL LINES — OVERHAUL 13 Chapter 3 AIR CLEANERS A. PRE-CLEANER DESCRIPTION AND OPERATION 1 B. OIL BATH TYPE AIR CLEANER — DESCRIPTION ION AND OPERATION 2 C. OIL BATH TYPE AIR CLEANER — OVERHAUL 2 D. DRY TYPE AIR CLEANER — DESCRIPTION AND OPERATION 3 E. DRY TYPE AIR CLEANER OVERHAUL 3 Chapter 4 INJECTORS A. INJECTORS DESCRIPTION AND OPERATION 1 B. INJECTORS --- OVERHAUL Chapter 5 FUEL INJECTION PUMP ROTARY TYPE A. DESCRIPTION AND OPERATION 1 TIMING THE PUMP TO THE ENGINE 5 C. OVERHAUL 5 D. TEST PROCEDURES 19 Chapter 6 FUEL INJECTION PUMP IN-LINE TYPE A. DESCRIPTION AND OPERATION 1 B. TIMING THE PUMP TO THE ENGINE 7 C. OVERHAUL 9 D. TEST PROCEDURES 21 E. LIFT PUMP OVERHAUL 27 Chapter 7 TURBOCHARGER A. TURBOCHARGER — DESCRIPTION AND OPERATION 1 B. TURBOCHARGER OVERHAUL 2 C. BOOST CONTROL DESCRIPTION AND OPERATION Chapter 8 TROUBLE SHOOTING, SPECIFICATIONS, TEST PLANS AND SPECIAL TOOLS A. TROUBLE SHOOTING — GASOLINE ENGINES 1 B TROUBLE SHOOTING — DIESEL ENGINES 4 C. TROUBLE SHOOTING TURBOCHARGER 10 D. SPECIFICATIONS 14 F SPECIAL TOOLS 18 F. TEST PLANS 20 Chapter 9 FUEL SYSTEMS --- DIESEL POST OCT. 1985 FORD 5610, 6610 AND 7610 WITH DE-LUXE CAB A DESCRIPTION AND OPERATION 1 B. FUEL TANKS -- OVERHAUL 2 C. SPECIFICATIONS AND TEST PLANS 7 Chapter 10 FUEL INJECTION PUMP — DPS DISTRIBUTOR TYPE A. FUEL INJECTION PUMP- DESCRIPTION AND OPERATION 1 B. FUEL INJECTION PUMP - OVERHAUL 16 C. FUEL INJECTION PUMP- ISO TEST CONDITIONS 46 D. FUEL INJECTION PUMP -TEST PROCEDURE 55 E. FUEL INJECTION PUMP-TEST PLANS, SPECIFICATIONS AND SPECIAL TOOLS 62 PART 3 ELECTRICAL SYSTEMS Chapter 1 WIRING, LIGHTS, SWITCHES AND INSTRUMENTATION A WIRING. LIGHTS. SWITCHES AND 1 INSTRUMENTATION DESCRIPTION AND OPERATION B WIRING. LIGHTS. SWITCHES AND 34 INSTRUMENTATION --OVERHAUL Chapter 2 BATTERY A. BATTERY—DESCRIPTION AND OPERATION 1 B BATTERY—MAINTENANCE AND TESTS 2 Chapter 3 STARTING SYSTEM A STARTING SYSTEM—DESCRIPTION AND OPERATION 1 B. STARTING MOTOR OVERHAUL 6 C STARTING MOTOR RELAY—DESCRIPTION AND 19 OPERATION FORD 2600, 3600 AND 4600 GASOLINE TRACTORS D. STARTING MOTOR RELAY-OVERHAUL— 19 FORD 2600, 3600 AND 4600 GASOLINE TRACTORS E. SAFETY STAR I SWITCH DESCRIPTION AND 20 OPERATION F. SAFETY START SWITCH-OVERHAUL. 20 G. KEY START SWITCH—DESCRIPTION AND OPERATION 21 H. KEY START SWITCH—OVERHAUL 24 Chapter 4 CHARGING SYSTEM ALTERNATOR WITH INTEGRAL REGULATOR A. CHARGING SYSTEM --ALTERNATOR WITH INTEGRAL 1 REGULATOR--DESCRIPTION AND OPERATION B. CHARGING SYSTEM—ALTERNATOR WITH INTEGRAL / REGULATOR-- SERVICE PRECAUTIONS, PRELIMINARY CHECKS, INITIAL TESTS AND ALTERNATOR COMPONENT TESTS C. CHARGING SYSTEM-- ALTERNATOR WITH INTEGRAL 18 REGUL ATOR OVERHAUL Chapter 5 CHARGING SYSTEM—ALTERNATOR WITH EXTERNAL REGULATOR A CHARGING SYSTEM - ALTERNATOR WITH EXTERNAL REGULATOR—DESCRIPTION AND OPERATION 6 B. CHARGING SYSTEM ALTERNATOR WITH EXTERNAL REGULATOR —SERVICE PRECAUTIONS. PRELIMINARY CHECKS AND INITIAL TESTS 11 C. CHARGING SYSTEM—ALTERNATOR WITH EXTERNAL REGULATOR—OVERHAUL Chapter 6 IGNITION SYSTEM A DESCRIPTION 1 B IGNITION SYSTEM TESTS 3 C DISTRIBUTOR 11 D DISTRIBUTOR DRIVE 21 E. IGNITION COIL 24 F. SPARK PLUGS AND WIRES 25 Chapter 7 TROUBLE SHOOTING, SPECIFICATIONS, SPECIAL TOOLS AND WIRING DIAGRAMS A. TROUBLE SHOOTING 1 B. SPECIFICATIONS 8 C. SPECIAL TOOLS 16 D. WIRING DIAGRAMS 17 Chapter 8 FORD 5610, 6610, 7610, 7910 and 8210 WITH DE-LUXE CAB FORD 7710 and 8210 WITHOUT CAB WIRING AND ELECTRICAL SYSTEM CHANGES AFTER OCTOBER 1985 A. WIRING AND ELECTRICAL SYSTEM CHANGES— DESCRIPTION 1 B. WIRING AND ELECTRICAL SYSTEM CHANGES—OVERHAUL 1 1 C. WIRING AND ELECTRICAL SYSTEM CHANGES - TRACTOR WIRING DIAGRAMS 1 b Chapter 9 CHARGING SYSTEM — 75 AMP ALTERNATOR WITH INTEGRAL REGULATOR FORD 5610, 6610, 7610 AND 7710 WITH DE-LUXE CAB AFTER OCTOBER 1985 A. CHARGING SYSTEM —75 AMP ALTERNATOR WITH INTEGRAL REGULATOR—DESCRIPTION AND OPERATION 1 B. CHARGING SYSTEM —75 AMP ALTERNATOR WITH INTEGRAL REGULATOR—SERVICE PRECAUTIONS, PRELIMINARY CHECKS, INITIAL TESTS AND ALTERNATOR COMPONENT TESTS 6 C. CHARGING SYSTEM —75 AMP ALTERNATOR WITH INTEGRAL REGULATORS- OVERHAUL 16 D. CHARGING SYSTEM —75 AMP ALTERNATOR WITH INTERNAL REGULATOR---SPECIFICATIONS 26 Chapter 10 ELECTRONIC INSTRUMENT PANEL A. ELECTRONIC INSTRUMENT PANEL- DESCRIPTION AND OPERATION 1 B. ELECTRONIC INSTRUMENT PANEL-- GROUND SPEED CALIBRATION 13 C. ELECTRONIC INSTRUMENT PANEL—CENTRAL DIGITAL DISPLAY MODULE AND BULB REPLACEMENT 14 D. ELECTRONIC INSTRUMENT PANEL-- FAULT FINDING 15 ELECTRONIC INSTRUMENT PANEL— TRACTOR BUILD PROGRAMME SELECTION 44 Fl ECTRONIC INSTRUMENT PANEL- SPECI FICATIONS 45 G. ELECTRONIC INSTRUMENT PANEL— WIRING DIAGRAMS 46 Chapter 11 PERFORMANCE MONITOR A. PERFORMANCE MONITOR- DESCRIPTION AND OPERATION 1 B PERFORMANCE MONITOR- INSTALLAIION KIT 4 C. PERFORMANCE MONITOR PROGRAMMING AND CALIBRATING 9 D. PERFORMANCE MONITOR- FAULT FINDING 1 7 E. PERFORMANCE MONITOR- SPECIFICATIONS 20 Chapter 12 CHARGING SYSTEM - A127 45/55 AMP ALTERNATOR WITH INTEGRAL REGULATOR FORD 3 AND 4 TRACTORS LESS CAB AND WITH AP CAB AFTER SEPTEMBER 1987 AND FORD 3 CYLINDER 30 SERIES TRACTORS AFTER MARCH 1990 A CHARGING SYSTEM - A127 45 & 55 AMP ALTERNATOR WITH INTEGRAL REGULATOR - DESCRIPTION AND OPERATION 1 B CHARGING SYSTEM - A127 45 & 55 AMP ALTERNATOR WITH INTEGRAL REGULATOR SERVICE PRECAUTIONS PRELIMINARY CHECKS. INITIAL TESTS AND ALTERNATOR COMPONENT TESTS 6 C CHARGING SYS T EM - A127 45 & 55 AMP ALTERNATOR WITH INTEGRAL REGULATOR OVERHAUL 16 D CHARGING SYSTEM A127 45 & 55 AMP ALTERNATOR WITH INTEGRAL REGULATOR -- SPECIFICATIONS 23 Chapter 13 FORD 8210 WITH ELECTRONIC DRAFT CONTROL A ELECTRONIC DRAFT CONTROL - DESCRIPTION AND OPERATION 1 B ELECTRONIC DRAFT CONTROL - FAUL T FINDING AND REPAIR 5 C ELECTRONIC DRAFT CONTROL - WIRING DIAGRAMS 27 D RECALIBRATING THE ELECTRONIC DRAFT CONTROL SYSTEM 29 E EMERGENCY LIMP HOME PROCEDURE 30 Chapter 14 FORD 3230, 3430, 3930, 4130 and 4630 FROM MARCH 1990 A WIRING AND ELECTRICAL SYSTEM - DESCRIPTION 1 B WIRING AND ELECTRICAL SYSTEM - OVERHAUL 6 C WIRING AND ELECTRICAL SYSTEM - WIRING DIAGRAMS 10 PART 3 ELECTRICAL SYSTEMS Chapter 1 WIRING, LIGHTS, SWITCHES AND INSTRUMENTATION A WIRING, LIGHTS, SWI TCHES AND 1 INSTRUMENTATION DESCRIPTION AND OPERATION B. WIRING, LIGHTS, SWITCHES AND 34 INSTRUMENTATION ---OVERHAUL Chapter 2 BATTERY A. BATTERY-DESCRIPTION AND OPERATION 1 B BATTERY-MAINTENANCE AND TESTS 2 Chapter 3 STARTING SYSTEM A. STARTING SYSTEM DESCRIPTION AND OPERATION 1 B. STARTING MOTOR OVER HAUL 6 C. STARTING MOTOR RELAY--DESCRIPTION AND 19 OPERATION-FORD 2600, 3600 AND 4600 GASOLINE TRACTORS D STARTING MOTOR RELAY—OVERHAUL 19 FORD 2600, 3600 AND 4600 GASOLINE TRACTORS F SAFETY START SWITCH—DESCRIP1ION AND 20 OPERATION F. SAFETY START SWITCH OVERHAUL 20 G. KEY START SWITCH DESCRIPT ION AND OPERATION 21 H. KEY START SWITCH—OVERHAUL 24 Chapter 4 CHARGING SYSTEM ALTERNATOR WITH INTEGRAL REGULATOR A. CHARGING SYSTEM ALTERNATOR WITH INTEGRAL 1 REGULATOR DESCRIPTION AND OPERATION B. CHARGING SYSTEM ALTERNATOR WITH INTEGRAL 7 REGULATOR -SERVICE PRECAUTIONS, PRELIMINARY CHECKS, INITIAL TESTS AND ALTERNA1OR COMPONENT TESTS C. CHARGING SYSTEM ALTERNATOR WITH INTEGRAL 18 REGULATOR OVERHAUL Chapter 5 CHARGING SYSTEM ALTERNATOR WITH EXTERNAL REGULATOR A. CHARGING SYSTEM—ALTERNATOR WITH EXTERNAL 1 REGULATOR- -DESCRIPTION AND OPERATION B. CHARGING SYSTEM ALTERNATOR WITH EXTERNAL REGULATOR —SERVICE PRECAUTIONS, PRELIMINARY CHECKS AND INITIAL TESTS C. CHARGING SYSTEM AI ALTERNATOR WITH 11 EXTERNAL REGULATOR OVERHAUL Chapter 6 IGNITION SYSTEM A. DESCRIPTION 1 B IGNITION SYSTEM TFSTS C DISTRIBUTOR 11 D. DISTRIBUTOR DRIVE 21 E. IGNITION COIL 24 F. SPARK PLUGS AND WIRES Chapter 7 TROUBLE SHOOTING, SPECIFICATIONS, SPECIAL TOOLS AND WIRING DIAGRAMS A. TROUBLE SHOOTING 1 B. SPECIFICATIONS 8 C. SPECIAL TOOLS 16 D. WIRING DIAGRAMS 17 Chapter 8 FORD 5610, 6610, 7610, 7910 and 8210 WITH DELUXE CAB FORD 7710 and 8210 WITHOUT CAB WIRING AND ELECTRICAL SYSTEM CHANGES AFTER OCTOBER 1985 A. WIRING AND ELECTRICAL SYSTEM CHANGES-DESCRIPTION 1 B. WIRING AND ELECTRICAL SYSTEM CHANGES - OVERHAUL 11 C. WIRING AND ELECTRICAL SYSTEM CHANGES- TRACTOR WIRING DIAGRAMS 15 Chapter 9 CHARGING SYSTEM — 75 AMP ALTERNATOR WITH INTEGRAL REGULATOR FORD 5610, 6610, 7610 AND 7710 WITH DE-LUXE CAB AFTER OCTOBER 1985 A. CHARG!NG SYSTEM -75 AMP ALTERNATOR WITH INTEGRAL REGULATOR - DESCRIPTION AND OPERATION 1 B. CHARGING SYSTEM -75 AMP ALTERNATOR WITH INTEGRAL REGULATOR - SERVICE PRECAUTIONS, PRELIMINARY CHECKS, INITIAL TESTS AND ALTERNATOR COMPONENT TESTS 6 C. CHARGING SYSTEM -75 AMP ALTERNATOR WITH INTEGRAL REGULATOR - OVERHAUL 16 D. CHARGING SYSTEM - 75 AMP ALTERNATOR WITH INTERNAL REGULATOR - SPECIFICATIONS 26 Chapter 10 ELECTRONIC INSTRUMENT PANEL A. ELECTRONIC INSTRUMENT PANEL DESCRIPTION AND OPERATION 1 B. ELECTRONIC INSTRUMENT PANEL - GROUND SPEED CALIBRATION 13 C. ELECTRONIC INSTRUMENT PANEL CENTRAL DIGITAL DISPLAY MODULE AND BULB REPLACEMENT 14 D. ELECTRONIC INSTRUMENT PANEL FAULT FINDING 15 E. ELECTRONIC INSTRUMENT PANEL TRACTOR BUILD PROGRAMME SELECTION 44 F. ELECTRONIC INSTRUMENT PANEL— SPECIFICATIONS 45 G. ELECTRONIC INSTRUMENT PANEL— WIRING DIAGRAMS 46 Chapter 11 PERFORMANCE MONITOR A. PERFORMANCE MONITOR- DESCRIPTION AND OPERATION 1 B. PERFORMANCE MONITOR INSTALLATION KIT •4 C. PERFORMANCE MONITOR- PROGRAMMING AND CALIBRATING 9 D. PERFORMANCE MONITOR FAULT FINDING 17 E. PERFORMANCE MONITOR SPECIFICATIONS 20 Chapter 12 CHARGING SYSTEM — A127 45/55 AMP ALTERNATOR WITH INTEGRAL REGULATOR FORD 3 AND 4 TRACTORS LESS CAB AND WITH AP CAB AFTER SEPTEMBER 1987 AND FORD 3 CYLINDER 30 SERIES TRACTORS AFTER MARCH 1990 A CHARGING SYSTEM - A127 45 & 55 AMP ALTERNATOR WI I H INTEGRAL REGULATOR - DESCRIPTION AND OPERATION 1 B CHARGING SYSTEM - A127 45 & 55 AMP ALTERNATOR WITH INTEGRAL REGULATOR - SERVICE PRECAUTIONS PRELIMINARY CHECKS. INITIAL TESTS AND ALTERNATOR COMPONENT TESTS 6 C CHARGING SYSTEM - A127 45 & 55 AMP ALTERNATOR WITH INTEGRAL REGULATOR - OVERHAUL 16 CHARGING SYSTEM A127 45 & 55 AMP ALTERNATOR WITH INTEGRAL REGULATOR - SPECIFICATIONS 23 Chapter 13 FORD 8210 WITH ELECTRONIC DRAFT CONTROL A ELECTRONIC DRAFT CONTROL - DESCRIPTION AND OPERATION 1 B ELECTRONIC DRAFT CONTROL - FAULT FINDING AND REPAIR 5 C ELECTRONIC DRAFT CONTROL - WIRING DIAGRAMS 27 D RECALIBRATING THE ELECTRONIC DRAFT CONTROL SYSTEM 29 L EMERGENCY LIMP HOME PROCEDURE 30 Chapter 14 FORD 3230, 3430, 3930, 4130 and 4630 FROM MARCH 1990 A WIRING AND ELECTRICAL SYSTEM - DESCRIPTION 1 WIRING AND ELECTRICAL SYSTEM - OVERHAUL 6 C WIRING AND ELECTRICAL SYSTEM - WIRING DIAGRAMS 10 PART 4 CLUTCHES Chapter 1 SINGLE CLUTCHES A. SINGLE CLUTCHES - DESCRIPTION AND OPERATION 1 B. SINGLE CLUTCHES ADJUSTMENTS 3 C. SINGLE CLUTCHES —OVERHAUL 4 Chapter 2 DOUBLE CLUTCHES A. DOUBLE CLUTCHES -DESCRIPTION AND OPERATION 1 B. DOUBLE CLUTCHES—ADJUSTMENTS 5 C. DOUBLE CLUTCHES—OVERHAUL 6 Chapter 3 SERVICING CLUTCH ASSOCIATED PARTS A. CLUTCH PILOT BEARING—DESCRIPTION AND OVERHAUL B. CLUTCH RELEASE BEARING-DESCRIPTION AND 7 OVERHAUL C. CLUTCH RELEASE SHAFT BUSHINGS - OVERHAUL 4 D. CLUTCH PEDAL BUSHINGS—OVERHAUL 4 Chapter 4 SPECIFICATIONS AND SPECIAL TOOLS A. SPECIFICATIONS 1 B. SPECIAL TOOLS 3 PART 5 TRANSMISSION SYSTEMS Effective October 1985 a revised floor mounted gear selection mechanism was introduced on Tractors equipped with the De-Luxe Cab, and the Ford 7710 and 8210 less cab. Chapters 11 and 12 detail the, operation, the service repair procedure and specification for the revised floor mounted gear selection mechanism. Chapter 1 EIGHT SPEED NON-SYNCHROMESH TRANSMISSIONS FORD 2610, 3610, 4110 AND 461 0 A. TRANSMISSION — DESCRIPTION AND OPERATION 1 B. SHIFT COVER AND SAFETY START SWITCH -- OVERHAUL 7 C. TRANSMISSION OVERHAUL 10 Chapter 2 SEVEN AND EIGHT SPEED NON-SYNCHROMESH TRANSMISSION FORD 5610, 6610, 6710, 7610 AND 7710 A. TRANSMISSION DESCRIPTION AND OPERATION 1 B. GEAR SHIFT LEVERS AND COVER — OVERHAUL FORD 5610, 6610 AND 7610 4 C. GEAR SHIFT LEVERS AND COVER — OVERHAUL FORD 6710 AND 7710 6 D. TRANSMISSION FRONT END OVERHAUL 8 E. EIGHT-SPEED TRANSMISSION — COMPLETE OVERHAUL 12 F. SEVEN-SPEED TRANSMISSION COMPLETE OVERHAUL 26 Chapter 3 EIGHT SPEED SYNCHROMESH TRANSMISSIONS FORD 2610, 3610, 4110 AND 461 0 A TRANSMISSION -- DESCRIPTION AND OPERATION B. GEAR SHIFT LEVERS AND COVER OVERHAUL 7 C. TRANSMISSION OVERHAUL 13 Chapter 4 EIGHT SPEED SYNCHROMESH TRANSMISSIONS FORD 5610, 6610, 6710, 7610 AND 7710 Section A. TRANSMISSION DESCRIPTION AND OPERATION B. GEAR SHIFT LEVERS AND COVER — OVERHAUL - FORD 5610. 6610 AND 7610 8 C GEAR SHIFT LEVERS AND COVER -- OVERHAUL — FORD 6710 AND 7710 14 TRANSMISSION OVERHAUL Chapter 5 REDUCTION GEARBOX ASSEMBLIES A. REDUCTION GEARBOX DESCRIPTION AND OPERATION 1 B. REDUCTION GEARBOX OVERHAUL NON SYNCHROMESH TRANSMISSIONS 5 REDUCTION GEARBOX OVERHAUL SYNCHROMESH 1 RANSMISSIONS 12 Chapter 6 DUAL POWER TRANSMISSIONS FORD 5610, 6610, 6710, 761 0 AND 7710 A DESCRIPTION AND OPERATION 1 B PLANETARY GEAR SET OVERHAUL 6 C. PRESSURE TESTING 17 Chapter 7 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS A. TROUBLE SHOOTING DUAL POWER 1 B. SPECIFICATIONS 3 C SPECIAL TOOLS 17 Chapter 8 'H' PATTERN SYNCHROMESH TRANSMISSIONS FORD 2910, 3910, 4110 AND 461 0 A "A" PATTERN TRANSMISSION DESCRIPTION 1 B GEAR SHIFT LEVERS AND COVERS OVERHAUL 2 C TRANSMISSION OVERHAUL 10 Chapter 9 "H" PATTERN SYNCHROMESH TRANSMISSIONS FORD 5610, 6610 AND 761 0 A. "A' PATTERN TRANSMISSION DESCRIPTION 1 B. GEAR SHIFT LEVERS AND COVERS - OVERHAUL 2 C. TRANSMISSION - OVERHAUL 11 Chapter 10 SPECIFICATIONS AND SPECIAL TOOLS FOR 'H' PATTERN SYNCHROMESH TRANSMISSIONS A. SPECIFICATIONS 1 B. SPECIAL TOOLS 2 Chapter 11 EIGHT SPEED SYNCHROMESH TRANSMISSIONS FORD 5610, 6610, 7610, 7710, 7910 AND 8210 WITH DE-LUXE CABS AND FORD 7710 AND 8210 LESS CAB A. TRANSMISSION — DESCRIPTION AND OPERATION 1 B. GEAR SHIFT LEVERS AND COVER OVERHAUL 3 C. TRANSMISSION — OVERHAUL 9 D. SPECIFICATIONS 14 Chapter 12 EIGHT SPEED NON-SYNCHROMESH TRANSMISSIONS --- FORD 5610, 6610, 7610 AND 7710 WITH DE-LUXE CAB AND FORD 7710 LESS CAB A. TRANSMISSION -- DESCRIPTION AND OPERATION 1 B. GEAR SHIFT LEVERS AND LINKAGE — OVERHAUL 2 C. TRANSMISSION COVER OVERHAUL — 4 D. SPECIFICATIONS 7 Chapter 13 16 x 8 FULLY SYNCHRONISED TRANSMISSIONS FORD 3230, 3430, 3930 4130 and 4630 A. 16 x 8 FULLY SYNCHRONISED TRANSMISSIONS DESCRIPTION AND OPERATION 1 B. INTRODUCTION TO OVERHAULING THE TRANSMISSION 13 C. GEARSHIFT LEVERS - OVERHAUL 14 D. FRONT END OVERHAUL- 17 E. COMPLETE OVERHAUL 20 F. COMPONENT OVERHAUL 30 G. TROUBLE SHOOTING 40 II. SPECIFICATIONS. TORQUES and SPECIAL TOOLS 42 Chapter 14 8 x 8 FULLY SYNCHRONISED TRANSMISSIONS FORD 3230, 3430, 3930, 4130 and 4630 A. DESCRiPTION AND OPERATION 1 B. INTRODUCTION TO OVERHAULING THE TRANSMISSION 9 C. GEARSHIFT LEVERS - OVERHAUL 10 D. COMPLETE OVERHAUL 13 E. COMPONENT OVERHAUL 26 F. SPECIFICATIONS. TORQUES and SPECIAL TOOLS 31 PART 6 POWER TAKE-OFF Chapter 1 TRANSMISSION P.T.O. AND LIVE P.T.O.- FORD 2610 AND 3610 A. DESCRIPTION AND OPERATION 1 B. P.T.O. REAR SHAFT ASSEMBLY OVERHAUL 3 C. P.T.O. SELECTOR LEVER --OVERHAUL 5 Chapter 2 INDEPENDENT P.T.O. -FORD 4110 AND 4610 A. I.P.T.O. DESCRIPTION AND OPERATION 1 B. I.P.T.O. PRESSURE REGULATING VALVE AND CONTROL VALVE PRESSURE TESTS 6 C. I.P.T.O. PRESSURE REGULATING VALVF OVERHAUL D. I.P.T.O. CONTROL VALVE OVERHAUL 8 E. I.P.T.O. CLUTCH ASSEMBLY-- OVERHAUL 10 F. I.P.T.O. SHAFT OVERHAUL Chapter 3 Page INDEPENDENT POWER TAKE-OFF-FORD 5610, 6610, 6710, 7610 AND 7710 1 Section 7 A. I.P.T.O. - DESCRIPTION AND OPERATION B. I.P.T.O. CONTROL VALVE PRESSURE TEST C. I.P.T.O. CLUTCH OVERHAUL 8 D. I.P.T.O. CONTROL VALVE AND BRAKE OVERHAUL 12 E. SINGLE SPEED I.P.T.O. SHAFTS AND GEARS OVERHAUL 15 F. TWO SPEED I.P.T.O. SHAFTS AND GEARS OVERHAUL 18 Chapter 4 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS A. TROUBLE SHOOTING 1 B. SPECIFICATIONS 2 C. SPECIAL TOOLS 3 PART 7 REAR AXLE AND BRAKES Chapter 1 REAR AXLE AND BRAKES - FORD 2600 AND 3600, 2610 AND 3610 A DESCRIPTION AND OPERATION 1 B REAR AXLE SHAFT ASSEMBLY—OVERHAUL 6 C WHEEL BRAKE ASSEMBLY—OVERHAUL 9 D DIFFERENTIAL AND DIFFERENTIAL LOCK—OVERHAUL 11 E DRIVE PINION ASSEMBLY—OVERHAUL 15 F HANDBRAKE ASSEMBLY OVERHAUL 18 G BRAKE PEDALS AND LINKAGE—OVERHAUL 25 H ADJUSTMENTS 26 Chapter 2 REAR AXLE AND BRAKES - FORD 4100 - 7700, 2810 - 8210, AND 3230 - 4830 A DESCRIPTION AND OPERATION 1 B REAR AXLE SHAFT ASSEMBLY—OVERHAUL C PLANETARY GEAR ASSEMBLY AND AXLE HOUSING— 10 OVERHAUL D DISC BRAKE ASSEMBLY—OVERHAUL 13 E DIFFERENTIAL AND DIFFERENTIAL LOCK ASSEMBLY— 14 OVERHAUL F DRIVE PINION ASSEMBLY—OVERHAUL 18 G TRANSMISSION HANDBRAKE ASSEMBLY—OVERHAUL 21 H BRAKE PEDALS AND LINKAGE - OVERHAUL 23 J ADJUSTMENTS 27 Chapter 3 SPECIFICATIONS AND SPECIAL TOOLS A SPECIFICATIONS 1 B SPECIAL TOOLS PART 8 HYDRAULIC SYSTEMS Chapter 1 HYDRAULIC SYSTEM CIRCUITS A HYDRAULIC SYSTEM CIRCUIT—DESCRIPTION AND OPERATION—FORD 2610, 3610, 4110 & 4610 MODELS 1 B HYDRAULIC SYSTEM CIRCUIT—DESCRIPTION AND OPERATION FORD 5610, 6610, 6710, 7610 Et 7710 MODELS LESS LOAD MONITOR 11 C HYDRAULIC SYSTEM CIRCUIT DESCRIPTION AND OPERATION — FORD 5610, 6610, 6710, 7610 Et 7710 MODELS WITH LOAD MONITOR 20 D LOW PRESSURE HYDRAULIC SYSTEM-- DESCRIPTION AND OPERATION -- FORD 5610, 6610, 6710, 7610 & 7710 MODELS 23 Chapter 2 HYDRAULIC POWER LIFT A HYDRAULIC POWER LIFT—DESCRIPTION AND OPERATION—FORD 2610, 3610, 4110 & 4610 MODELS 1 B HYDRAULIC POWER LIFT —DESCRIPTION AND OPERATION — FORD 5610, 6610, 6710, 7610 Et 7710 MODELS LESS LOAD MONITOR 6 C HYDRAULIC POWER LIFT— DESCRIPTION AND OPERATION—FORD 5610, 6610, 6710, 7610 & 7710 MODELS WITH LOAD MONITOR 10 Chapter 3 HYDRAULIC LIFT CYLINDER ASSEMBLIES AND PRIORITY VALVE PACKS A HYDRAULIC LIFT CYLINDER ASSEMBLY- OVERHAUL- FORD 2610, 3610, 4110 Et 4600 MODELS 1 B PRIORITY VALVE PACK -OVERHAUL FORD 2610, 3610, 4110 Et 4610 MODELS 9 C HYDRAULIC LIFT CYLINDER ASSEMBLY - OVERHAUL - FORD 5610, 6610, 6710, 7610 Et 7710 MODELS 10 D PRIORITY VALVE PACK - OVERHAUL FORD 5610, 6610, 6710, 7610 Er 7710 MODELS 16 Chapter 4 HYDRAULIC LIFT COVER ASSEMBLIES A. HYDRAULIC LIFT COVER ASSEMBLY-OVERHAUL- FORD 2610, 3610, 4110 & 4610 MODELS 1 B. HYDRAULIC LIFT COVER ASSEMBLY OVERHAUL-FORD 5610, 6610, 6710, 7610 a 7710 MODELS LESS LOAD MONITOR 10 C. HYDRAULIC LIFT COVER ASSEMBLY OVERHAUL-FORD 5610, 6610, 6710, 7610 Er 7710 MODELS WITH LOAD MONITOR 14 Chapter 5 FLOW CONTROL VALVE PLATE AND LINKAGE A. FLOW CONTROL VALVE PLATE AND LINKAGE-DESCRIPTION AND OPERATION FORD 2610, 3610, 4100 & 4610 MODELS 1 B. FLOW CONTROL VALVE PLATE AND LINKAGE OVERHAUL-FORD 2610, 3610, 4110 Et 4610 MODELS 2 Chapter 6 OIL FILTER SUPPORT ASSEMBLY A 011 FILTER SUPPORT ASSEMBLY OVERHAUL—FORD 4110 & 4610 MODELS 1 B HYDRAULIC PUMP OIL INTAKE TUBE OVERHAUL—FORD 4110 & 4610 MODELS 2 Chapter 7 OIL COOLER AND OIL COOLER VALVE ASSEMBLY A OIL COOLER AND OIL COOLER VALVE ASSEMBLY DESCRIPTION AND OPERATION 1 B OIL COOLER--OVERHAUL 3 C OIL COOLER VALVE ASSEMBLY—OVERHAUL 5 Chapter 8 LOAD MONITOR A LOAD MONITOR DESCRIPTION AND OPERATION 1 B LOAD MONITOR OVERHAUL 3 Chapter 9 HYDRAULIC PUMPS A HYDRAULIC PUMP ENGINE MOUNTED PISTON TYPE -- DESCRIPTION AND OPERATION- FORD 2610 & 3610 MODELS WITH SINGLE PUMP FORD 4110 & 4610 MODELS WITH DUAL PUMPS 2 B HYDRAULIC PUMP ENGINE MOUNTED PISTON TYPE OVERHAUL 3 C HYDRAULIC PUMP - ENGINE MOUNTED GEAR TYPE-DESCRIPTION AND OPERATION-FORD 2610 Et 3610 MODELS WITH SINGLE PUMP FORD 5610, 6610, 6710, 7610 Et 7710 MODELS WITH DUAL PUMPS 8 O HYDRAULIC PUMP-ENGINE MOUNTED GEAR TYPE-OVERHAUL 9 E HYDRAULIC PUMP ENGINE MOUNTED TANDEM GEAR TYPE-DESCRIPTION AND OPERATION- FORD 2610 & 3610 MODELS WITH DUAL PUMPS 15 F HYDRAULIC PUMP-ENGINE MOUNTED TANDEM GEAR TYPE-OVERHAUL 16 G HYDRAULIC PUMP-TRANSMISSION MOUNTED GEAR TYPE- DESCRIPTION AND OPERATION FORD 4110 & 4610 MODELS WITH SINGLE PUMP FORD 4110 & 4610 MODELS WITH DUAL PUMPS 20 H HYDRAULIC PUMP-TRANSMISSION MOUNTED GEAR TYPE-- OVERHAUL 21 J HYDRAULIC PUMP -TRANSMISSION MOUNTED GEAR TYPE- DESCRIPTION AND OPERATION-FORD 5610, 6610, 6710, 7610 & 7710 MODELS WITH SINGLE PUMP FORD 5610, 6610, 6710, 7610 & 7710 MODELS WITH DUAL PUMPS 24 K HYDRAULIC PUMP- TRANSMISSION MOUNTED GEAR TYPE-OVERHAUL 26 Chapter 10 HYDRAULIC LIFT EXTERNAL CONTROL LINKAGE A HYDRAULIC LIFT EXTERNAL CONTROL LINKAGE- OVERHAUL - FORD 2610, 3610, 4110 & 4610 MODELS WITH FORD STRADDLE MOUNT CAB 1 B HYDRAULIC LIFT EXTERNAL CONTROL LINKAGE-OVERHAUL 5610, 6610, & 7610 MODELS WITH FORD STRADDLE MOUNT CAB 3 C HYDRAULIC LIFT EXTERNAL CONTROL LINKAGE OVERHAUL - FORD 6710 & 7710 MODELS Chapter 11 ADJUSTMENTS A HYDRAULIC SYSTEM ADJUSTMENTS - FORD 2610, 3610, 4110 & 4610 MODELS 1 B HYDRAULIC SYSTEM ADJUSTMENTS - FORD 5610, 6610, 6710, 7610 & 7710 MODELS LESS LOAD MONITOR 8 C HYDRAULIC SYSTEM ADJUSTMENTS - FORD 5610, 6610, 6710, 7610 & 7710 MODELS WITH LOAD MONITOR 17 Chapter 12 TROUBLE SHOOTING, PRESSURE TESTING, SPECIFICATIONS AND SPECIAL TOOLS — FORD 2610, 3610,4110,4610,5610,6600,6710,7610 & 7710 MODELS A TROUBLE SHOOTING 1 B PRESSURE TESTING 6 C SPECIFICATIONS 17 D SPECIAL TOOLS 23 Chapter 13 FORD 8210 WITH ELECTRONIC DRAFT CONTROL A ELECTRONIC DRAFTCONTROL-DESCRIPTION AND OPERATION 1 B ELECTRO HYDRAULIC VALVE-OVERHAUL 10 C PRIORITY VALVE PACK-OVERHAUL 15 D HYDRAULIC LIFT COVER ASSEMBLY-OVERHAUL 18 E TROUBLE SHOOTING 21 F SPECIFICATIONS 22 PART 9 STEERING SYSTEMS Chapter 1 DOUBLE DROP ARM MANUAL STEERING GEAR FORD 2610, 3610 AND 4110 LESS CAB UP TO DECEMBER 1984 A STEEPING GEAR DESCRIPTION AND OPERATION 1 B STEERING GEAR ASSEMBLY - OVERHAUL Chapter 2 SINGLE DROP ARM STEERING GEAR FORD 2610, 3610 AND 4110 WITH CAB AND FORD 4610, 5610, 661 0 AND 7610 A STEERING GEAR - DESCRIPTION AND OPERATION 1 B STEERING GEAR ASSEMBLY- OVERHAUL 2 Chapter 3 POWER ASSISTED STEERING PUMP, RESERVOIR AND PIPES--ALL MODELS A COWER STEERING PUMP- DESCRIPTION AND OPERATION 1 B POWER STEERING PUMP -OVERHAUL 2 C POWER STEERING PUMP - PRESSURE TESTING D RESERVOIR FILTER AND HYDRAULIC PIPES 6 Chapter 4 DOUBLE DROP ARM POWER ASSISTED STEERING FORD 2610, 3610 AND 4110 LESS CAB A POWER ASSISTED STEERING DESCRIPTION AND OPERATION 1 B POWER ASSISTED STEERING GEAR (Up to December 1984) OVERHAUL 6 C POWER ASSISTED STEERING CYLINDERS OVERHAUL 14 Chapter 5 SINGLE DROP ARM POWER ASSISTED STEERING (INTEGRAL UNIT)— FORD 2610, 3610 AND 4110 WITH CAB AND FORD 4610, 5610, 6610 AND 7610 A POWER ASSISTED STEERING (INTEGRAL UNIT) DESCRIPTION AND OPERATION 1 B POWER ASSISTED STEERING (INTEGRAL UNIT)—OVERHAUL 8 Chapter 6 HYDROSTATIC STEERING SYSTEM— FORD 6710 AND 7710 A HYDROSTATIC STEERING SYSTEM— DESCRIPTION AND OPERATION 1 HYDROSTATIC STEERING SYSTEM OVERHAUL 4 C HYDROSTATIC STEERING SYSTEM CYLINDER OVERHAUL 18 Chapter 7 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS A TROUBLE F SHOOTING - MANUAL STEERING SYSTEMS 1 B TROUBLE SHOOTING POWER STEERING SYSTEMS 2 C SPECIFICATIONS 3 D SPECIAL TOOLS 8 Chapter 8 DOUBLE DROP ARM MANUAL AND POWER ASSISTED STEERING GEAR ASSEMBLIES FORD 2910. 3910 AND 4110 LESS FOUR WHEEL DRIVE — JANUARY 1985 ONWARDS A MANUAL AND POWER ASSISTED STEERING GEAR ASSEMBLIES - DESCRIPTION AND OPERATION 1 B MANUAL AND POWER ASSISTED STEERING GEAR ASSEMBLIES - OVERHAUL 6 C SPECIFICATIONS AND SPECIAL TOOLS 15 Chapter 9 HYDROSTATIC STEERING SYSTEM FORD 5610. 6610 AND 7610 A HYDROS T A T IC STEERING SYSTEM- DESCRIPTION AND OPERATION 1 B POWER STEERING PUMP, RESERVOIR AND PIPES - OVERHAUL 2 C HYDROSTATIC STEERING MOTOR - OVERHAUL 4 D HYDROSTATIC STEERING CYLINDER - OVERHAUL 5 F TROUBLE SHOOTING, PRESSURE TESTING SPECIFICATIONS AND SPECIAL TOOLS 8 Chapter 10 HYDROSTATIC STEERING SYSTEM FORD 3230, 3430, 3930, 4130 and 4630 A HYDROSTATIC STEERING SYSTEM - DESCRIPTION AND OPERATION 1 B STEERING MOTOR - OVERHAUL 8 C STEERING CYLINDER - OVERHAUL 17 D TROUBLE SHOOTING AND PRESSURE TESTING 20 E SPECIFICATIONS AND SPECIAL TOOLS 21 PART 10 FRONT AXLE Chapter 1 ROWCROP AXLE FORD 2610, 3610 AND 4110 A DESCRIPTION 1 B. ADJUSTMENTS 4 C. FRONT WHEEL SPINDLE OVERHAUL 8 D. RADIUS ROD AND BALL CAP OVERHAUL 11 E. FRONT AXLE AND SUPPORT OVERHAUL 12 Chapter 2 ROWCROP AXLE FORD 4610 A. DESCRIPTION 1 B. ADJUSTMENTS 3 C FRONT WHEEL SPINDLE OVERHAUL 6 D. FRONT AXLE OVERHAUL 10 Chapter 3 ROWCROP AXLE- FORD 5610, 6610 AND 7610 A. DESCRIPTION 1 B ADJUSTMENTS IS 4 C FRONT WHEEL SPINDLE OVERHAUL FORD 5610, 6610, 7610 WITH POWER ASSISTED STEERING 8 D. STEERING CENTRE ARM OVERHAUL—FORD 5610, 6610, 7610 WITH POWER ASSISTED STEERING 10 FRONT AXLE OVERHAUL 11 Chapter 4 ROWCROP AXLE- FORD 6710, 7710, 7910 AND 8210 A DESCRIPTION 1 B. ADJUSTMENTS 3 C. FRONT WHEEL SPINDLE OVERHAUL 6 D. FRONT AXLE OVERHAUL 9 Chapter 5 FRONT WHEEL DRIVE TRANSFER BOX - FORD 2610, 3610, 4110 AND 4610 WITH AE1 -149, AE1-169 AND AE2-169 TYPE AXLES A TRANSFER BOX DESCRIPTION AND OPERATION FORD 2610. 3610, 4110 AND 4610 1 B TRANSFER BOX REMOVAL AND INSTALLATION 2 C TRANSFER BOX GEAR TRAIN OVERHAUL— FORD 2610 AND 3610 4 D. TRANSFER BOX GEAR TRAIN OVERHAUL. FORD 4110 AND 4610 8 E. SLIDING COUPLING OVERHAUL 12 F. MULTI-PLATE CLUTCH OVERHAUL 14 G. TRANSFER BOX DRIVE GEAR OVERHAUL 18 Chapter 6 FRONT WHEEL DRIVE AXLE ASSEMBLY - FORD 2610, 3610, 4110 AND 461 0 WITH AE1 -149, AE1-169 AND AE2-1 69 TYPE AXLES A. AXLE— DESCRIPTION AND OPERATION 1 B. FORD 2610. 3610 AND 4110 AXLE—OVERHAUL 2 C. FORD 4610 AXLE—OVERHAUL 17 D. FRONT AXLE DROP BOX OVERHAUL 32 E. FRONT AXLE REMOVAL AND INSTALLATION 34 Chapter 7 FRONT WHEEL DRIVE TRANSFER BOX FORD 5610, 6610, 6710, 7610, 7710, 7910 AND 8210 WITH APL 325 FRONT AXLE ASSEMBLY A. TRANSFER BOX- DESCRIPTION AND OPERATION 1 B. TRANSFER BOX LFSS TRANSMISSION HANDBRAKE OVFRHAUL 5 C TRANSFFR BOX WITH TRANSMISSION HANDBRAKE OVERHAUL 13 Chapter 8 FRONT WHEEL DRIVE AXLE ASSEMBLY- FORD 5610, 6610, 6710, 7610, 7710, 7910 AND 8210 WITH APL325 FRONT AXLE ASSEMBLY A. FRONT WHEEL DRIVE AXLE DESCRIPTION AND OPERATION 1 B. FRONT WHEEL DRIVE AXLE-OVERHAUL 3 FRONT WHEEL DRIVE AXLE INTEGRAL STEERING CYLINDER- FORD 6710, 7710, 7910 AND 8210-OVERHAUL 21 Chapter 9 SPECIFICATIONS AND SPECIAL TOOLS (REFER ALSO TO CHAPTER 12 AND CHAPTER 15) A SPECIFICATIONS ROWCROP AXLFS FORD 7610, 3610. 4110, 4610. 5610. 6610, 6710, 7610. 7710. 7910 AND 8210 1 B. SPECIFICATIONS FRONT WHEEL DRIVE AXLE FORD 2610 3610. 4110 AND 4610 WITH AE1 -149, AE1 -169 AND AE2 169 TYPF AXLES 4 SPECIFICATIONS-FRONT WHEEL DRIVE AXLE-FORD 5610, 6610, 6/10, /610, /710, 7910 AND 8210 WITH APL 325 AXLE ASSEMBLY 8 SPECIAL TOOLS ROWCROP AXLES FORD 7610, 3610 4110, 4610, 5610, 6610, 6710, 7610, 7710. 7910 AND 8210 11 E. SPECIAL TOOLS FRONT WHEEL DRIVE AXLE-FORD 2610 3610, 4110 AND 4610 WITH AE1-149, AE1 -169 AND AE2 169 TYPE AXLES 11 SPECIAL TOOL S FRONT WHEEL DRIVE AXLE FORD 5610. 6610 6710, 7610,7/10, /910 AND 8210 WITH APL 325 AXLE ASSEMBLY 11 Chapter 10 FRONT WHEEL DRIVE TRANSFER BOX— FORD 5610, 6610, 6710, 7610, 7710, 7910 AND 8210 WITH APL 335, 345 OR 350 TYPE AXLES A. TRANSFER BOX— DESCRIPTION AND OPERATION 1 B. TRANSFER BOX LESS TRANSMISSION HANDBRAKE OVERHAUL 4 C. TRANSFER BOX WITH TRANSMISSION HANDBRAKE OVERHAUL 13 Chapter 11 FRONT WHEEL DRIVE AXLE ASSEMBLIES— FORD 5610, 6610, 6710, 7610, 7710, 7910 AND 8210 WITH APL 335, 345 OR 350 TYPE AXLES A. FRONT WHEEL DRIVE AXLE - DESCRIPTION AND OPERATION 1 B PLANETARY REDUCTION GEAR ASSEMBLY AND WHEEL HUB BEARINGS OVERHAUL 3 C. STEERING SWIVEL PIN BEARINGS— OVERHAUL 8 D. AXLE SHAFT- OVERHAUL 11 E. DIFFERENTIAL AND PINION ASSEMBLY OVERHAUL 13 F. FRONT WHEEL DRIVE AXLE INTEGRAL STEERING CYLINDER —OVERHAUL 31 G. AXLE— REMOVAL AND INSTALLATION 34 Chapter 12 SPECIFICATIONS AND SPECIAL TOOLS FOR FORD 5610, 6610, 6710, 7710, 791 0 AND 8210 WITH APL 335, 345 AND 350 AXLES AND ASSOCIATED TRANSFER BOXES A. SPECIFICATIONS 1 B. SPECIAL TOOLS 7 Chapter 13 FRONT WHEEL DRIVE TRANSFER BOX— FORD 2910, 3910, 4110 AND 4610 WITH AE1-159 TYPE AXLE A. TRANSFER BOX DESCRIPTION AND OPERATION 1 B. TRANSFER BOX OVERHAUL 2 Chapter 14 FRONT WHEEL DRIVE ASSEMBLEY FORD 2910, 3910, 4110 AND 4610 WITH AE1-159 TYPE AXLE A. FRONT AXLE - DESCRIPTION AND OPERATION 1 B. FRONT AXLE- OVERHAUL 2 C. FRONT AXLE - REMOVAL AND INSTALLATION 17 D. FRONI DROP BOX OVERHAUL 18 Chapter 15 SPECIFICATIONS AND SPECIAL TOOLS FOR FORD 2910, 3910, 4110, AND 4610 WITH AE1-159 TYPE AXLE AND ASSOCIATED TRANSFER BOX A. SPECIFICATIONS 1 B. SPECIAL TOOLS 4 Chapter 16 FOUR WHEEL DRIVE FRONT AXLE TRANSFER BOX FORD 5610, 6610, 7610, 7710, 7910 AND 8210 WITH CARRARO 709/19, 709/19-S2 AND 715/20 TYPE AXLES A. TRANSFER BOX - DESCRIPTION AND OPERATION B. TRANSFER BOX - OVERHAUL 3 Chapter 17 FOUR WHEEL DRIVE FRONT AXLE ASSEMBLY FORD 5610, 6610, 7610, 7710, 7910 AND 8210 WITH CARRARO 709/19, 709/19-S2 AND 715/20 TYPE AXLES A. FOUR WHEEL DRIVE FRONTAXLE - DESCRIPTION AND OPERATION 1 B. PLANETARY REDUCTION ASSEMBLY AND WHEEL HUBS- OVERHAUL 4 C. AXLE SHAFT OVERHAUL 11 D. STEERING SWIVEL PIN BEARINGS -OVERHAUL 15 E. STEERING CYLINDER AND TRACK RODS - OVERHAUL 19 F. FRONT AXLE -REMOVAL AND INSTALLATION 22 G. DIFFERENTIAL CROWN WHEEL AND PINION ASSEMBLY- OVERHAUL 26 H. DRIVE SHAFT - OVER HAUL 37 Chapter 18 FOUR WHEEL DRIVE FRONT AXLE AND TRANSFER BOX SPECIFICATIONS AND SPECIFICATION TOOLS FORD 5610, 6610. 7610, 7710, 7910 AND 8210 WITH CARRARO 709/19. 709/19—S2 AND 715/20 TYPE AXLES AND RELATED TRANSFER BOXES SPECIFICATIONS. B. SPECIAL TOOLS Chapter 19 FOUR WHEEL DRIVE FRONT AXLE FORD 3230. 3430, 3930. 4130 and 4630 with CARRARO 707-164 and 707-119 TYPE AXLES A. FOUR WHEEL DRIVE FRONT AXLE -- DESCRIPTION AND OPERATION 1 B. PLANETARY REDUCTION ASSEMBLY AND WHEEL HUBS - OVERHAUL 3 C. AXLE SHAFTS OVERHAUL 10 D. STEERING SWIVEL PIN BEARINGS OVERHAUL 14 E. STEERING CYLINDER and TRACK CONTROL ROD - OVERHAUL 19 F. FRONT AXLE - RFMOVAI AND INSTALLATION 22 G. DIFFERENTIAL CROWN WHEEL AND PINION ASSEMBLY - OVERHAUL 25 H. DRIVE SHAFT - OVERHAUL 35 J. SPECIFICATIONS - FRONT AXLE 36 PART 12 SEPARATING THE TRACTOR Chapter 1 SEPARATING THE TRACTOR FORD 2600 AND 3600 A. SEPARATING THE TRACTOR BETWEEN THE FRONT 1 TRANSMISSION AND THE REAR AXLE ASSEMBLY B. SEPARATING THE TRACTOR BETWEEN THE 3 ENGINE AND THE FRONT TRANSMISSION C. SEPARATING THE TRACTOR BETWEEN THE FRONT 6 AXLE ASSEMBLY AND THE ENGINE D. REMOVAL AND REPLACEMENT OF THE REAR AXLE 8 ASSEMBLY WITH THE CAB IN SITU— FORD 2600 AND 3600 WITH CAB Chapter 2 SEPARATING THE TRACTOR FORD 4100,4600, 5600, 6600, 6700, 7600 AND 7700 A. SEPARATING THE TRACTOR BETWEEN THE FRONT 1 TRANSMISSION AND THE REAR AXLE ASSEMBLY B. SEPARATING THE TRACTOR BETWEEN THE ENGINE 3 AND THE FRONT TRANSMISSION C. SEPARATING THE TRACTOR BETWEEN THE FRONT 6 AXLE AND THE ENGINE D. REMOVAL AND REPLACEMENT OF THE REAR AXLE 8 ASSEMBLY WITH THE CAB IN SITU—FORD 4100. 4600, 5600, 6600, 6700, 7600 AND 7700 WITH CAB Chapter 3 SPECIFICATIONS AND SPECIAL TOOLS A. SPECIFICATIONS 1 B. SPECIAL TOOLS 3 PART 13 ACCESSORIES AND GENERAL In April 1984 a new air conditioning compressor was released for Production and Service for all Ford 4 and 6 cylinder Series 10 tractors. In October 1985, with the introduction of the De- Luxe cab for Ford 4 and 6 cylinder Series 10 tractors, the air conditioning and heating systems were modified. Chapters 1 and 2 detail the system, the service repair procedures and specifications for the air conditioning compressor installed on tractors prior to April 1984 and the air conditioning and heating systems for tractors built prior to October 1985. Chapters 5 and 6 detail the system, the service repair procedures and specifications for the air conditioning compressor installed on tractors from April 1984 and the air conditioning and heating systems for tractors built from October 1985. When servicing an air conditioning system on tractors built between April 1984 and October 1985, reference should be made to Chapter 5 for compressor overhaul and Chapter 1 for the other system components. Chapter 1 AIR CONDITIONING SYSTEMS— TRACTORS PRIOR TO OCTOBER 1985 A. AIR CONDITIONING SYSTEMS - DESCRIPTION AND OPERATION 1 B. AIR CONDITIONING SYSTEMS - OVERHAUL 13 C. AIR CONDITIONING SYSTEMS - TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS 34 Chapter 2 CAB HEATING SYSTEM— TRACTORS PRIOR TO OCTOBER 1985 A. CAB HEATING SYSTEM - DESCRIPTION AND OPERATION 1 B. CAB HEATING SYSTEM - OVERHAUL 3 C. CAB HEATING SYSTEM - TROUBLE SHOOTING AND SPECIFICATIONS 7 Chapter 3 REMOTE CONTROL VALVES A. REMOTE CONTROL VALVES- FORD 2610, 3610, 4110 AND 4610 - DESCRIPTION AND OPERATION 1 B. REMOTE CONTROL VALVES- FORD 2610, 3610, 4110 AND 4610 CONVERSION FROM 'DETENTED' TO "NON-DETENTED' TYPE 9 C. REMOTE CONTROL VALVES - FORD 2610, 3610, 4110 AND 4610-OVERHAUL 11 D. DE-LUXE REMOTE CONTROL VALVES-ALL MODELS-DESCRIPTION AND OPERATION 16 E. DE-LUXE REMOTE CONTROL VALVES ALL MODELS- OVERHAUL 25 F. PRESSURE TESTING, TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS 31 Chapter 4 HYDRAULIC TRAILER BRAKE VALVE A. HYDRAULIC TRAILER BRAKE VALVE FORD 2610, 3610, 4110 AND 4610- DESCRIPTION AND OPERATION 1 B. HYDRAULIC TRAILER BRAKE VALVE - FORD 2610, 3610, 4110 AND 4610- INSTALLATION 5 C. HYDRAULIC TRAILER BRAKE VALVE- FORD 5610, 6610, 6710, 7610 AND 7710- DESCRIPTION AND OPERATION 8 D. HYDRAULIC TRAILER BRAKE VALVE- FORD 5610, 6610, 6710, 7610 AND 7710- OVERHAUL 12 E. BRAKE LINKAGE ADJUSTMENT- FORD 5610, 6610, 6710, 7610 AND 7710 16 F. SPECIFICATIONS 20 Chapter 5 AIR CONDITIONING SYSTEMS — TRACTORS POST OCTOBER 1985 A AIR CONDITIONING SYSTEMS WITH DE LUXE CAB - DESCRIPTION AND OPERATION 1 AIR CONDITIONING SYSTEMS WITH DE-LUXE CAB - OVERHAUL 14 C AIR CONDITIONING SYSTEMS WITH DE LUXE CAB - TROUBLE SHOOTING. SPECIFICATIONS AND SPECIAL TOOLS 46 Chapter 6 CAB HEATING SYSTEMS — TRACTORS POST OCTOBER 1985 A HEATING SYSTEM WITH DE-LUXE CAB - 1 DESCRIPTION AND OPERATION 3 B HEATING SYSTEM WITH DE-LUXE CAB - OVERHAUL 8 C HEATING SYSTEM WITH DE-LUXE CAR - TROUBLE SHOOTING. SPECIFICATIONS Chapter 7 AIR CONDITIONING COMPRESSOR POST JANUARY 1989 A COMPRESSOR - DESCRIPTION AND OPERATION 1 B COMPRESSOR - OVERHAUL 3 C COMPRESSOR SPECIFICATIONS 10 D SPECIAL TOOLS 11 PART 14 MODEL DERIVATIVES Chapter 1 FORD 234 AND 334 HIGHWAY TRACTORS A. FORD 234 AND 334 HIGHWAY TRACTORS— PRESCRIPTION 1 B. SERVICING THE FORD 234 AND 334 HIGHWAY TRACTORS 2 Chapter 2 FORD 2610 VINEYARD, FORD 3610 VINEYARD AND FORD 3610 NARROW TRACTORS A. FORD 2610 VINEYARD, FORD 3610 VINEYARD AND FORD 3610 NARROW TRACTORS —DESCRIPTION 1 B. SERVICING THE FORD 2610 VINEYARD, FORD 3610 VINEYARD AND FORD 3610 NARROW TRACTORS 2 C. SPECIFICATIONS 6 Chapter 3 FORD 3910 RICE TRACTOR A. FORD 3910 RICE TRACTOR DESCRIPTION 1 B. SERVICING THE FORD 3910 RICE TRACTOR 2 Chapter 4 FORD 4110, 4610 NARROW AND NARROW ORCHARD TRACTORS A. FORD 4110, 4610 NARROW AND NARROW ORCHARD TRACTORS- DESCRIPTION 1 B. SERVICING THE FORD 4110, 4610 NARROW AND NARROW ORCHARD TRACTORS 2 C. SPECIFICATIONS 3 Chapter 5 FORD 8210 TRACTOR A. FORD 8210 TRACTORS DESCRIPTION 1 B. SERVICING THE FORD 8210 TRACTOR 3 C. SPECIFICATIONS 3 Thanks for looking !!
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