Visit our booth E-7163 at the Pack Expo in Chicago – November 6-9, 2016 Pro-Pac Services, Inc is proud to announce that it has been selected to be the North America distributor of the SCANDIVAC brand of packaging machines. Pro-Pac Services, Inc is very excited as it brings over 30 years of experience as the industry leader of pre-owned and remanufactured Multivac® equipment for the food and medical packaging industries. These machines are manufactured in Europe, and are supported by Pro-Pac Services, Inc. There are 3 models available which come in various web widths and indexes along with a wide range of accessories, to satisfy all your packaging needs and fit into every budget. All of these models can be set-up to run flexible and semi-rigid films. These machines are supplied with an internal pump, corrosion resistant transport chains, Allen/Bradley controls with color touch screen, along with a 400mm film un-wind. There is also a 1000mm jumbo un-wind available. Pro-Pac Services, Inc can design and manufacture tooling of any style and configuration that is needed for your application from gas flushing, zipper application, cutting systems to name a few. All of our tooling and accessories that we make available are all manufactured in our Ringwood, NJ facility. These either meet or exceed the OEM’s specifications. This means that we are able to provide the highest quality products at an affordable price, with a faster turnaround time than most. We have six (6) CNC machines in production constantly, with an experienced service and assembly staff. SCANDIVAC APM 5000 Fully automatic thermoforming vacuum packaging machine is made of stainless steel, according to high hygienic requirements, that ensures high purity and easy access to any required components or parts. Machine is intended for packages, which are made of thermoforming and thermo sealing film rolls. Construction features: · Solid stainless steel frame, for safe transportation and for strengthening of systems and mechanisms; · Durable gripper chain guides casing; · Corrosion-resistant gripper chain; · All SCANDIVAC machines are equipped with servo drive system for gripper chain; · 4 point independent lifting mechanisms with pneumatic drive and grease lubrication from a central location. Made from stainless steel and its moving elements are connected with bearings; · Freely variable distance between moulds, giving a possibility to use dies with different cut-off lengths; · Easy access to any system or mechanism, with easy open side guards. Common technical parameters of the machine. Machine length approx. 6000мм Machine width 1100мм Machine height 1850 мм Loading area approx. 1200 мм Bottom web (flexible), Width, Tolerance 420 +2 мм Type, Thickness PA/PE, to 400 µ. Top web (flexible), Width 405 мм Type, Thickness to 100 µ. Stroke 300 мм Packaging environment Vacuum Forming depth up to 80 mm Capacity - up to 4-6 cycles/minute if package is full by 95%, as well as depending on the packaged product, used film type and qualification of personnel. Standard (skin) type sealing plate Automatic lubrication of the film transport chain Printed film registration device Control system: Electrical components from company “Schneider Electric”; Micro controller «Allen-Bradley» (USA): - Information input and control using interface operator MAGELIS with liquid crystal touch screen (TFT, Touch Screen); Operating language – English. - Test possibilities: it is possible to control separate parts of the machine by entering password; - Testing of the switching elements state: interface shows position of the dog (ON–OFF); - Work cycle review: during the working cycle the interface gives information about actuation of mechanisms and valves; - Regulation of temperature through interface; - Regulation of vacuum depth and gas amount through interface. Safety system: - Safety system with safety slides in loading area and around cutting tools. - Partial protection for side frame claddings with magnetic switches, that forbids machine working without frame claddings. - Removable safety guards for dies and cutting units (perforated stainless steal); - Magnetic switches stops the movement of the machine if the safety guards are lifted or moved; - Photoelectric beam stops the movement of the machine if there is a foreign body (for example, arm) between top and bottom of the dies; - Falling fingers which form an access curtain are free to pivot allowing packs to pass through. But mechanically blocks access to moving machine parts if the operator tries to reach through from the other direction; - EXTRA STOP buttons. Pneumatic and vacuum system: - SMC vacuum valves; - SMC pneumatical components; - Cylinders for form lifting; - Assembly of machine control valves; - Safety valve for air pressure connection; - Filter for compressed air; - Valve system for forming and sealing stations; - Sealing valve with pressure regulator. Web unwind: - Top web unwind core diameter 3" (75 mm), with reel mandrel and pneumatically actuated tension control arm. - Bottom web unwind core diameter 3" (75 mm), with reel mandrel and pneumatically actuated tension control arm. - End of web detector for bottom web - End of web detector for top web Bottom web shifting mechanism: - Film transport chain for flexible film, corrosion-resistant; - Web shift using servo drive, that ensures precise maintenance of the stroke, regardless of the weight of the package and changes of the machine speed. Forming station: - Forming with compressed air. - Replaceable forming frames, for format 2.2; - Set of forming plates for flexible film, for format 2.2; - Set of plates for changing the forming depth; Loading area: - Length of the loading area: approx. 1200 mm - Standard system to support packages including support bars, for format 2.2, that prevents filled packages to hang down; Vacuum and sealing station: - Evacuation unit with separate ventilation from the top and bottom of the sealing die - Vacuum pump - BUSCH 100 m3/h; - Changeable sealing frames with sealing gasket, for format 2.2; - Standard (skin) type sealing plate; Cutting and discharge area: - Standard system to support packages including support bars, for formats 2.2, that prevents filled packages to hang down; - Pneumatic cross cutting unit for flexible film – 2 pcs; - Longitudinal cutting unit with rotary knives – rotary knife assembly for format 2.2. - Discharge of packages: discharge plate; - Film trim and edge removal: with edge trim rewind device; Connection parameters: Necessary electric current – 3 p, h220 V, 60 Hz, 50 A, 12 – 16 kW Necessary compressed air – 800 liters/min., work pressure 6 atm. Necessary water supply for cooling – 100 – 150 liters/h, temperature: 5 – 10 °С, 1,5 – 3 atm. FORMS: Format 2.2 Outside dimensions – 150x 200 mm (4 package/cycle) Inside dimensions – 132 x 185 mm Forming depth till 80 mm Bottom and sides of the package – smooth Additional spare parts for the machine: Sealing gaskets - Ten (10) pieces for each format; Spare sealing plate – One (1) piece; Heating elements for heating plate in forming station – One (1) set; One spare set of pneumatic pressure pillows. Pro-Pac Services is the industry leader in supplying parts, accessories, tooling along with used and remanufactured Multivac equipment in the food and medical packaging industries. We manufacture all of the major components and accessories for your rollstock style packaging machine (ie: Multivac, Rollstock Inc, and Repak). We also have an extensive inventory of pre-owned electrical parts (Kuhnke) and accessories (squeezing knives, guillotine style and flying cross-cut cutting systems, rotary knife, and vacuum manifolds, upper & lower un-winds, etc). If you do not see it listed, then please contact Keith at 973-962-8080 or keith.mcconnell@propacservices.com for more information. Keith – 973-962-8080 or keith.mcconnell@propacservices.com For quickest responses, please email me directly – BE SURE TO INCLUDE YOUR EMAIL ADDRESS & PHONE NUMBER. Visit our booth E-7163 at the Pack Expo in Chicago – November 6-9, 2016
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