Yamaha Viking Fi 4x4 Eps Utv / Atv Service Manual 2014 Repair Workshop Manual Cd

US $15.97

MONTREAL CANADA, Canada
Jan 30th

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2014 Yamaha Viking FI 4x4 EPS UTV / ATV Service Repair Manual CD YAMAHA 2014 SERVICE MANUAL 1XD-F8197-E0 CRYSTAL CLEAR !!! YX70ME YX70MHE YX70MNE YX70MPE YX70MPHE YX70MPNE YXM700PE YXM700PHE YXM700DE 500 PAGES PDF FORMAT EMAIL ME ANY QUESTIONS BELOW!! CONTENTS: KEYWORD SEARCH TABLE OF CONTENTS GENERAL INFORMATION IDENTIFICATION FEATURES IMPORTANT INFORMATION BASIC SERVICE INFORMATION SPECIAL TOOLS SPECIFICATIONS GENERAL SPECIFICATIONS ENGINE SPECIFICATIONS CHASSIS SPECIFICATIONS ELECTRICAL SPECIFICATIONS TIGHTENING TORQUES LUBRICATION AND SEALING POINTS LUBRICATION SYSTEM CHART AND DIAGRAMS COOLING SYSTEM DIAGRAMS CABLE ROUTING PERIODIC CHECKS AND ADJUSTMENTS PERIODIC MAINTENANCE CHASSIS GENERAL CHASSIS FRONT AND REAR WHEELS FRONT AND REAR BRAKES PARKING BRAKE PEDAL ASSEMBLY STEERING SYSTEM STEERING KNUCKLES FRONT ARMS AND FRONT SHOCK ABSORBER ASSEMBLIES REAR KNUCKLES AND STABILIZER REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES ] ENGINE ENGINE REMOVAL CYLINDER HEAD ROCKER ARMS AND CAMSHAFT VALVES AND VALVE SPRINGS CYLINDER AND PISTON AC MAGNETO AND STARTER CLUTCH ELECTRIC STARTER BALANCER GEARS AND OIL PUMP GEARS SHIFT LEVER PRIMARY AND SECONDARY SHEAVES CLUTCH CRANKCASE CRANKSHAFT AND OIL PUMP TRANSMISSION MIDDLE GEAR COOLING SYSTEM OIL COOLER RADIATOR THERMOSTAT WATER PUMP FUEL SYSTEM FUEL TANK AIR FILTER CASE THROTTLE BODY AIR INDUCTION SYSTEM DRIVE TRAIN TROUBLESHOOTING FRONT CONSTANT VELOCITY SHAFT ASSEMBLIES, DIFFERENTIAL ASSEMBLY AND FRONT DRIVE SHAFT REAR CONSTANT VELOCITY SHAFT ASSEMBLIES, FINAL DRIVE ASSEMBLY AND REAR DRIVE SHAFT ) ELECTRICAL SYSTEM IGNITION SYSTEM ELECTRIC STARTING SYSTEM CHARGING SYSTEM LIGHTING SYSTEM SIGNALING SYSTEM COOLING SYSTEM FUEL INJECTION SYSTEM FUEL PUMP SYSTEM 2WD/4WD SELECTING SYSTEM EPS (ELECTRIC POWER STEERING) SYSTEM (for EPS models) ELECTRICAL COMPONENTS TROUBLESHOOTING WIRING DIAGRAM (EPS MODELS) TROUBLESHOOTING SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE WIRING DIAGRAM (NON-EPS MODELS) 3 CHAPTER SWIPED , MORE PARTIAL CONTENTS: PERIODIC CHECKS AND ADJUSTMENTS PERIODIC MAINTENANCE ............................................................................3-1 INTRODUCTION.......................................................................................3-1 PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM ................................................................................3-1 GENERAL MAINTENANCE AND LUBRICATION CHART.......................3-1 CHECKING THE FUEL LINE ....................................................................3-3 ADJUSTING THE VALVE CLEARANCE ..................................................3-3 CHECKING THE SPARK PLUG ...............................................................3-5 CHECKING THE BREATHER HOSES .....................................................3-6 CHECKING THE EXHAUST SYSTEM......................................................3-6 ADJUSTING THE EXHAUST GAS VOLUME (for Europe and Oceania) .........................................................................3-6 CLEANING THE SPARK ARRESTER ......................................................3-6 CHECKING THE AIR INDUCTION SYSTEM............................................3-7 CHECKING THE COOLING SYSTEM......................................................3-7 CHECKING THE COOLANT LEVEL.........................................................3-8 CHANGING THE COOLANT.....................................................................3-8 CLEANING THE AIR FILTER ELEMENT................................................3-10 CHECKING THE ENGINE OIL LEVEL....................................................3-12 CHANGING THE ENGINE OIL ...............................................................3-13 CHECKING THE FINAL GEAR OIL LEVEL............................................3-14 CHANGING THE FINAL GEAR OIL........................................................3-15 CHECKING THE DIFFERENTIAL GEAR OIL LEVEL.............................3-15 CHANGING THE DIFFERENTIAL GEAR OIL ........................................3-16 CHECKING THE FRONT BRAKE PADS................................................3-16 CHECKING THE BRAKE FLUID LEVEL.................................................3-16 BLEEDING THE HYDRAULIC BRAKE SYSTEM ...................................3-17 CHECKING THE BRAKE HOSES AND BRAKE PIPES .........................3-18 ADJUSTING THE BRAKE PEDAL..........................................................3-19 LUBRICATING THE BRAKE PEDAL AND ACCELERATOR PEDAL........................................................................3-19 CHECKING THE REAR BRAKE PADS ..................................................3-20 CHECKING THE PARKING BRAKE PADS ............................................3-20 ADJUSTING THE PARKING BRAKE LEVER.........................................3-20 CHECKING AND LUBRICATING THE CABLES ....................................3-21 ADJUSTING THE ACCELERATOR PEDAL FREE PLAY ......................3-21 CHECKING THE V-BELT........................................................................3-22 REPLACING THE V-BELT......................................................................3-23 CHECKING THE WHEELS .....................................................................3-23 CHECKING THE TIRES..........................................................................3-24 CHECKING THE FRONT SHOCK ABSORBER ASSEMBLIES .............3-25 CHECKING THE REAR SHOCK ABSORBER ASSEMBLIES................3-25 CHECKING THE STEERING SYSTEM ..................................................3-26 ADJUSTING THE TOE-IN.......................................................................3-26 LUBRICATING THE STEERING SHAFT................................................3-27 CHECKING THE STABILIZER BUSHINGS............................................3-27 LUBRICATING THE REAR KNUCKLE PIVOTS.....................................3-28 LUBRICATING THE DRIVE SHAFT UNIVERSAL JOINTS ....................3-28 CHECKING THE ENGINE MOUNT ........................................................3-28 CHECKING THE CONSTANT VELOCITY SHAFT ASSEMBLY DUST BOOTS ........................................................................................3-28 CHECKING THE FASTENERS...............................................................3-29 GENERAL CHASSIS.......................................................................................4-1 INSTALLING THE DOOR..........................................................................4-3 REMOVING THE SEATS..........................................................................4-5 ADJUSTING THE DRIVER SEAT POSITION...........................................4-5 INSTALLING THE SEATS.........................................................................4-5 INSTALLING THE SEAT BELTS...............................................................4-8 INSTALLING THE ENCLOSURE............................................................4-11 REMOVING THE STEERING WHEEL....................................................4-15 INSTALLING THE STEERING WHEEL ..................................................4-15 INSTALLING THE V-BELT COOLING DUCTS.......................................4-21 DISASSEMBLING THE CARGO BED ....................................................4-24 ASSEMBLING THE CARGO BED ..........................................................4-24 FRONT AND REAR WHEELS ......................................................................4-25 REMOVING THE WHEELS.....................................................................4-26 REMOVING THE WHEEL HUBS............................................................4-26 CHECKING THE WHEELS .....................................................................4-26 CHECKING THE WHEEL HUBS.............................................................4-27 INSTALLING THE BRAKE DISCS ..........................................................4-27 INSTALLING THE WHEEL HUBS...........................................................4-27 INSTALLING THE WHEELS ...................................................................4-28 FRONT AND REAR BRAKES.......................................................................4-29 INTRODUCTION.....................................................................................4-36 CHECKING THE BRAKE DISCS ............................................................4-36 REPLACING THE BRAKE PADS............................................................4-37 DISASSEMBLING THE BRAKE CALIPERS...........................................4-38 CHECKING THE BRAKE CALIPERS .....................................................4-38 ASSEMBLING THE BRAKE CALIPERS.................................................4-38 INSTALLING THE BRAKE CALIPERS ...................................................4-39 CHECKING THE BRAKE MASTER CYLINDER.....................................4-40 CHECKING THE BRAKE PIPES.............................................................4-40 INSTALLING THE BRAKE MASTER CYLINDER...................................4-40 PARKING BRAKE.........................................................................................4-42 REMOVING THE PARKING BRAKE CALIPER......................................4-47 CHECKING THE PARKING BRAKE CALIPER.......................................4-47 CHECKING THE PARKING BRAKE DISC .............................................4-47 REPLACING THE PARKING BRAKE PADS ..........................................4-47 INSTALLING THE PARKING BRAKE CALIPER.....................................4-48 INSTALLING THE PARKING BRAKE LEVER ........................................4-48 PEDAL ASSEMBLY......................................................................................4-49 INSTALLING THE PEDAL ASSEMBLY ..................................................4-51 STEERING SYSTEM.....................................................................................4-52 CHECKING THE STEERING JOINT.......................................................4-54 CHECKING THE TIE-ROD ENDS...........................................................4-54 INSTALLING THE STEERING SYSTEM ................................................4-54 STEERING KNUCKLES................................................................................4-56 REMOVING THE STEERING KNUCKLES.............................................4-57 CHECKING THE STEERING KNUCKLES AND FRONT WHEEL BEARINGS..................................................................4-57 CHECKING THE STEERING KNUCKLE BALL JOINTS ........................4-57 FRONT ARMS AND FRONT SHOCK ABSORBER ASSEMBLIES.............4-59 CHECKING THE FRONT ARMS.............................................................4-61 HANDLING THE FRONT SHOCK ABSORBER ASSEMBLIES..............4-61 DISPOSING OF A FRONT SHOCK ABSORBER ASSEMBLY...............4-61 CHECKING THE FRONT SHOCK ABSORBER ASSEMBLIES .............4-61 CHECKING THE FRONT ARM BALL JOINTS .......................................4-62 INSTALLING THE FRONT ARMS AND FRONT SHOCK ABSORBER ASSEMBLIES....................................................................4-63 REAR KNUCKLES AND STABILIZER.........................................................4-64 CHECKING THE REAR KNUCKLES AND REAR WHEEL BEARINGS.............................................................................................4-66 CHECKING THE STABILIZER................................................................4-66 INSTALLING THE STABILIZER..............................................................4-66 REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES .................4-67 CHECKING THE REAR ARMS...............................................................4-69 HANDLING THE REAR SHOCK ABSORBER ASSEMBLIES ................4-69 DISPOSING OF A REAR SHOCK ABSORBER ASSEMBLY.................4-69 CHECKING THE REAR SHOCK ABSORBER ASSEMBLIES................4-69 INSTALLING THE REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES....................................................................4-70 ENGINE REMOVAL ........................................................................................5-1 INSTALLING THE EXHAUST PIPE AND MUFFLER................................5-2 INSTALLING THE ENGINE.......................................................................5-7 CYLINDER HEAD............................................................................................5-8 REMOVING THE CYLINDER HEAD.......................................................5-10 CHECKING THE CYLINDER HEAD .......................................................5-10 CHECKING THE CAMSHAFT SPROCKET............................................5-11 CHECKING THE TAPPET COVERS AND CAMSHAFT SPROCKET COVER..............................................................................5-11 CHECKING THE TIMING CHAIN TENSIONER......................................5-11 INSTALLING THE CYLINDER HEAD .....................................................5-12 MEASURING THE COMPRESSION PRESSURE..................................5-14 ROCKER ARMS AND CAMSHAFT..............................................................5-16 REMOVING THE ROCKER ARMS AND CAMSHAFT............................5-17 CHECKING THE CAMSHAFT.................................................................5-17 CHECKING THE DECOMPRESSION SYSTEM.....................................5-18 CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS .................................................................................................5-18 INSTALLING THE CAMSHAFT AND ROCKER ARMS ..........................5-18 VALVES AND VALVE SPRINGS..................................................................5-20 REMOVING THE VALVES......................................................................5-21 CHECKING THE VALVES AND VALVE GUIDES ..................................5-21 CHECKING THE VALVE SEATS............................................................5-23 CHECKING THE VALVE SPRINGS........................................................5-24 INSTALLING THE VALVES ....................................................................5-25 CYLINDER AND PISTON..............................................................................5-27 REMOVING THE PISTON ......................................................................5-28 CHECKING THE CYLINDER AND PISTON ...........................................5-28 CHECKING THE PISTON RINGS...........................................................5-29 CHECKING THE PISTON PIN ................................................................5-30 INSTALLING THE PISTON AND CYLINDER .........................................5-30 AC MAGNETO AND STARTER CLUTCH....................................................5-32 REMOVING THE AC MAGNETO ROTOR..............................................5-34 REMOVING THE STARTER CLUTCH ...................................................5-34 CHECKING THE STARTER CLUTCH....................................................5-35 CHECKING THE TORQUE LIMITER......................................................5-35 INSTALLING THE STARTER CLUTCH..................................................5-35 INSTALLING THE AC MAGNETO ROTOR ............................................5-35 ELECTRIC STARTER...................................................................................5-37 CHECKING THE STARTER MOTOR .....................................................5-39 ASSEMBLING THE STARTER MOTOR.................................................5-40 BALANCER GEARS AND OIL PUMP GEARS ............................................5-41 REMOVING THE BALANCER DRIVEN GEAR AND OIL PUMP DRIVEN SPROCKET ...........................................................5-43 CHECKING THE OIL PUMP GEARS......................................................5-43 CHECKING THE BALANCER GEARS ...................................................5-43 INSTALLING THE BALANCER DRIVE GEAR, BALANCER DRIVEN GEAR, AND OIL PUMP DRIVEN SPROCKET........................5-43 SHIFT LEVER................................................................................................5-45 CHECKING THE STOPPER LEVER ......................................................5-48 CHECKING THE SHIFT LEVERS...........................................................5-48 INSTALLING THE SHIFT LEVERS.........................................................5-48 ADJUSTING THE DRIVE SELECT LEVER SHIFT CABLE ....................5-48 PRIMARY AND SECONDARY SHEAVES....................................................5-50 REMOVING THE PRIMARY AND SECONDARY SHEAVES.................5-53 DISASSEMBLING THE SECONDARY SHEAVE....................................5-53 CHECKING THE V-BELT........................................................................5-54 CHECKING THE PRIMARY SHEAVE ....................................................5-54 CHECKING THE PRIMARY SHEAVE WEIGHTS...................................5-54 CHECKING THE PRIMARY SHEAVE SLIDERS....................................5-54 CHECKING THE SECONDARY SHEAVE..............................................5-54 ASSEMBLING THE PRIMARY SHEAVE................................................5-55 ASSEMBLING THE SECONDARY SHEAVE..........................................5-56 INSTALLING THE PRIMARY AND SECONDARY SHEAVES................5-57 CLUTCH ........................................................................................................5-60 REMOVING THE CLUTCH .....................................................................5-62 CHECKING THE CLUTCH......................................................................5-62 CHECKING THE CLUTCH SHOE...........................................................5-62 ASSEMBLING THE CLUTCH HOUSING................................................5-63 INSTALLING THE CLUTCH....................................................................5-63 CRANKCASE ................................................................................................5-65 SEPARATING THE CRANKCASE..........................................................5-68 CHECKING THE TIMING CHAIN AND TIMING CHAIN GUIDE.............5-68 CHECKING THE RELIEF VALVE ...........................................................5-68 CHECKING THE BEARINGS..................................................................5-68 CHECKING THE CRANKCASE..............................................................5-69 ASSEMBLING THE CRANKCASE..........................................................5-69 CRANKSHAFT AND OIL PUMP...................................................................5-71 REMOVING THE CRANKSHAFT ...........................................................5-73 CHECKING THE OIL PUMP ...................................................................5-73 CHECKING THE OIL STRAINER ...........................................................5-74 CHECKING THE CRANKSHAFT............................................................5-74 ASSEMBLING THE OIL PUMP...............................................................5-74 INSTALLING THE CRANKSHAFT..........................................................5-75 TRANSMISSION............................................................................................5-76 REMOVING THE TRANSMISSION ........................................................5-80 DISASSEMBLING THE DRIVE AXLE.....................................................5-80 CHECKING THE SHIFT FORKS.............................................................5-80 CHECKING THE SHIFT DRUM ..............................................................5-80 CHECKING THE TRANSMISSION.........................................................5-81 CHECKING THE SECONDARY SHAFT.................................................5-81 ASSEMBLING THE DRIVE AXLE ASSEMBLY ......................................5-81 ASSEMBLING THE SHIFT FORK ASSEMBLY ......................................5-81 INSTALLING THE SHIFT FORKS AND SHIFT DRUM...........................5-82 MIDDLE GEAR..............................................................................................5-83 REMOVING THE MIDDLE DRIVE SHAFT .............................................5-87 REMOVING THE MIDDLE DRIVEN SHAFT...........................................5-87 CHECKING THE PINION GEARS ..........................................................5-88 INSTALLING THE BEARING AND OIL SEALS ......................................5-89 INSTALLING THE MIDDLE DRIVEN SHAFT .........................................5-89 INSTALLING THE MIDDLE DRIVE SHAFT............................................5-90 MEASURING THE MIDDLE GEAR BACKLASH.....................................5-91 ALIGNING THE MIDDLE GEAR .............................................................5-92