Manual Pad Printer Package Pad printing business start up kits Manual pad printing printer package: Including: Manual inkwell pad printer, 1 piece UV Exposure machine ( Plate maker ), 1 piece Cliche Making Polymer Plates, 5 pcs Rubber Pads , 2 pcs A4 size Transparent films, 20 pcs ( for injet printer or laser priter uses ) Pad printing's biggest advantages are the ability to print on irregular surfaces, such as golf balls, lighters, pens, bottles, toys,etc, on small areas image printing. It can also print on flat surfaces. Pad printing is a printing process that can transfer a 2-D image onto a 3-D object. This is accomplished using an indirect offset printing process that involves an image being transferred from the printing plate (cliché) via a silicone pad onto a substrate (surface to be printed). Pad printing is used for printing on otherwise impossible products in many industries including medical, automotive, promotional, apparel, electronics, appliances, sports equipment and toys. Advantages of Photopolymer Plates making: 1. Good for the environment, no need chemicals. 2.Make clich making process easier to operate. 3.Save money for you, no need of chemicals and no steel coating machine. This package uses: Photopolymer Plates The plate material is UV photosensitive and when exposed to an ultraviolet light through a high contrast negative, the U.V. cross links the polymers and hardens the image. The unexposed portion of the negative is washed off in plain water, dried and post exposed. the plate is ready for the press in less than thirty minutes. 1:Pad Printer (Inkwell) ONE Unit TECHNICAL PARAMETER: Max printing area 80×80mm Steel plate size 100x100mm Max workpiece length 150mm Level stroke 100mm Pad vertical distance 60mm Printing speed 400pcs/hr Out dimension 400x200x500mm Machine net weight 27kg Free two pads (one square and one round) 2:UV Exposure Unit : ONE Unit Main features: User-friendly desktop design with long-term life span Parameters. 6 UV fluorescent tubes Exposing area: 10.23"x8.26"(260x210mm) Voltage: 110v/220v Light power: 48W (8W x 6 tubes) Time Range: 0-5.5 mins Machine size:11.82"x11.8"x29.5"(30x29x75cm) Net weight: 12Lb(5kg) 3:Polymer plates: 5 sheets Size: 75mm x 100 mm(for our ink well pad printer ) Providing a good do-it-yourself option. These are typically used in short to medium production runs. Water washable No solvent used!! High durability, Allows printing very fine lines and big solid lines together, by using 300 lpi screen available. High Reproductivity Cost Effective 4:Transparent films: 20 SHEETS ( for ink-jet printer or laser priter uses ) Any Epson/HP/Canon ink-jets printers can use it. This Film is a specially coated,clear film that absorbs quick drying inkjet ink, and controls the shape of fine lines and half tones,can be used to make stencil in screen printng,hot stamping and pad printing.Ink-jets achieve better quality. Print on the coated (matte) side of the film! For the unique high-tech solution, they can not be conglutinated with each other when folded together. The image is well-resisting and suitable for storage. Note 1: This film also can be used in your laser printer Note 2: Your wet finger will stick to the coated side. Note 3: Printing side is the non-smooth side A4 8"x12" (210x297 mm) Pad Printing Polymer Plate Making Process 1.Contact with Positive film Remove cover film slowly and place positive film onto undeveloped plate. Use positive film having optical density of not less than 3.0. 2.Exposure Expose plate, through positive film, to UV light having 360 nm wave lengths for 1-2 minutes. 3.Wash-out Remove screen film. Wash-out exposed plate with water, at 15-25 for 0.5-2 minutes. If wash out unit is not available, you can wash it out with running tap water. 4.Drying Dry the plate in a hot-air dryer after removing the surface water by sponge roll or compressed air at 50-70 for 5-10 minutes. 5.Post exposure Expose the dried plate to UV light again for 5-10 minutes in order to get stability. General Hints: Gloss film as well as matted film can be used. Good contact between film and plate is essential. Treat films carefully as any kink will be reproduced on the developed plate. Check film and plate without any dust before exposure. Minimize the pressure of doctor blade to enjoy longer durability of plate. It can be used in inkwell system and closed ink cup system. Important notes about making printing plates: * The first exposure time on the film positive determines the overall depth of the ink well. The SHORTER the exposure time the deeper the printing plate. * The second exposure on the film positive determines the amount of ink, the size of the dot and the spacing between the dots. * Reducing the 2nd exposure time on the screen will reduce the height of the dot and will let more ink transfer * You can control the printing effects by varying halftone screens:
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